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Used high frequency tube mills, the best efficiency control of the operating welding process (2)
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- Release time：2022-01-24 11:30
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【概要描述】In the high-frequency welding of used high frequency tube mills, the welding power is generally above 100KW, and 80% of the power is consumed in the heating of the coil, the resistance, and the heating of the pressure roller and the tube blank.
Used high frequency tube mills, the best efficiency control of the operating welding process (2)
【概要描述】In the high-frequency welding of used high frequency tube mills, the welding power is generally above 100KW, and 80% of the power is consumed in the heating of the coil, the resistance, and the heating of the pressure roller and the tube blank.
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- Release time：2022-01-24 11:30
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Detail
In the high-frequency welding of used high frequency tube mills, the welding power is generally above 100KW, and 80% of the power is consumed in the heating of the coil, the resistance, and the heating of the pressure roller and the tube blank.
Therefore, the key to minimizing power loss is to set up reasonable coils, resistors and reasonable configuration of rolling mills. In most cases, after optimizing the welding process, power loss can be reduced by 50%, and welding quality can be improved, downtime can be reduced, and output can be increased.
How to control the best efficiency of the operating and welding process of used high frequency tube mills can be divided into 8 types, and we will introduce 2 of them below: ④Edge state. ⑤V-shaped area shape.
④Edge state
There are burrs or irregular shapes at the edge of the steel strip in the V-shaped zone, which will increase the welding heat loss, increase the amount of extruded metal, and produce irregular weld beads, which will easily lead to welding defects. In Figure 2, A~C is the bad edge state: the inner surface of the strip meets first in the V-shaped area, and a large amount of current flows through the inner surface, causing the metal in the inner surface of the weld zone to be overheated and melted, resulting in a large number of weld beads. In order to weld through the entire wall thickness, more power will be consumed. However, D~F in Figure 2 are in a relatively good welding edge state, that is, the strip steel edges are butted in parallel in the V-shaped area.
⑤V-shaped area shape
From the standpoint of maximizing efficiency, the V-shaped zone should be as short as possible (to reduce conduction loss). In actual production, a squeeze roller of a certain size is installed in the V-shaped area to keep the induction coil away from the apex of the V-shaped area. In addition, the thickness of the tube wall also affects the length of the V-shaped zone. The high frequency current first heats the confluence point of the two sides of the strip in the V-shaped zone, so that the heating zone appears as a funnel. If the V-shaped zone is too short, the edges of the strip will be unevenly heated, which will result in incomplete welding or overburning and decarburization of the weld zone.
The heating of the V-shaped zone of the strip starts from its induction coil. It is usually inappropriate to use the distance from the end of the induction coil to the confluence point of the steel edge as the measured length of the V-shaped zone. The distance from the middle of the induction coil to the confluence point should be taken as the length of the V-shaped zone (usually 1.5 times the pipe diameter). However, the length of the V-shaped zone of large pipe diameter and thin-walled pipes should be reduced, and the length of the V-shaped zone of welded pipes smaller than φ25.4mm (1") should be increased due to the limitation of the squeeze roller structure size.
The confluence angle of the two sides of the steel strip in the V-shaped zone also affects the welding efficiency. A smaller confluence angle requires smaller welding power, which not only concentrates the proximity effect, but also helps to reduce the magnetic flux in the resistor and solve the problem of limited space for the resistor at a certain welding speed. However, a too small confluence angle can easily lead to "sparking" and aggravate the instability of the strip in the frame and the wear of the roller shaft. Generally speaking, the best confluence angle for welding carbon steel is 3°~4°, and the ideal confluence angle for welding stainless steel and non-ferrous metals is 5°~8°.
The above is to control the best efficiency of the welding process of the used high frequency tube mills (2). I hope it will be of some help to you. Our company has many brands and resources, and there is always one that suits you. You only need to inform us of your pipe-making needs, and our company will provide you with used welded pipe equipment that really suits your needs. Welcome new and old customers to consult and order.
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Analysis of seven key factors affecting the effective power output of second-hand high-frequency welded pipe machines
Time of issue : 2024-08-25
High frequency welded pipe machine is widely used in modern industry, especially in the pipe manufacturing industry. It is highly favored by users for its high efficiency and precision. In order to better understand and master this technology, this article will use the keyword "second-hand welded pipe machine" and combine it with practical applications to analyze the seven key factors of its effective power output.
Firstly, we need to clarify the definition of 'second-hand welded pipe machine'. Second hand welded pipe machine refers to equipment that has been used but has been repaired and debugged before being put back into use. Due to its newer production technology and lower purchasing costs, it has become an ideal choice for many small and medium-sized enterprises. However, understanding the influencing factors of power output issues that arise during use, especially in high-frequency and high-intensity operating environments, is crucial.
1. The aging degree of the equipment itself: The components of the second-hand welding pipe machine will wear and age to varying degrees over time, which directly affects the stability of its power output. The maintenance and regular inspection of equipment can reduce this impact.
2. Operating environment: Factors such as humidity, temperature, and electromagnetic interference also have a significant impact on the operation of second-hand welded pipe machines. Maintaining a good working environment is crucial for the effective power output of equipment.
3. Debugging and Calibration: Before the second-hand welded pipe machine is put back into use, it needs to undergo strict debugging and calibration to ensure that all parameters reach their optimal state. This has a significant impact on the stability and power output of the device.
4. Operational skills: Proficient operational skills are the key to ensuring the efficient operation of second-hand welded pipe machines. Familiar with device characteristics and able to flexibly adjust operating parameters can significantly improve power output efficiency.
5. Power quality: Unstable power supply can cause fluctuations in the power output of second-hand welded pipe machines. The use of high-quality power equipment to ensure stable voltage and current is the foundation for ensuring the normal operation of the equipment.
6. Maintenance: Regular maintenance can effectively extend the service life of second-hand welded pipe machines and help stabilize power output. During maintenance, key parts such as welding joints, cooling systems, and electrical components should be carefully inspected.
7. Load adaptability: The power output of a second-hand welded pipe machine is not only affected by the equipment itself, but also by its matching with the load. Appropriate load distribution and reasonable production scheduling can comprehensively improve the operational efficiency of equipment.
In summary, a comprehensive understanding and mastery of the seven key factors mentioned above can significantly improve the effective power output of second-hand high-frequency welded pipe machines, extend equipment life, and lay a solid foundation for enterprises to save costs and improve production efficiency. Mastering these key points will undoubtedly result in twice the result with half the effort when choosing and using a second-hand welded pipe machine.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier：www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier（Please click the link→) :second-hand pipe mill
High frequency welded pipe machine is widely used in modern industry, especially in the pipe manufacturing industry. It is highly favored by users for its high efficiency and precision. In order to better understand and master this technology, this article will use the keyword "second-hand welded pipe machine" and combine it with practical applications to analyze the seven key factors of its effective power output.
Firstly, we need to clarify the definition of 'second-hand welded pipe machine'. Second hand welded pipe machine refers to equipment that has been used but has been repaired and debugged before being put back into use. Due to its newer production technology and lower purchasing costs, it has become an ideal choice for many small and medium-sized enterprises. However, understanding the influencing factors of power output issues that arise during use, especially in high-frequency and high-intensity operating environments, is crucial.
1. The aging degree of the equipment itself: The components of the second-hand welding pipe machine will wear and age to varying degrees over time, which directly affects the stability of its power output. The maintenance and regular inspection of equipment can reduce this impact.
2. Operating environment: Factors such as humidity, temperature, and electromagnetic interference also have a significant impact on the operation of second-hand welded pipe machines. Maintaining a good working environment is crucial for the effective power output of equipment.
3. Debugging and Calibration: Before the second-hand welded pipe machine is put back into use, it needs to undergo strict debugging and calibration to ensure that all parameters reach their optimal state. This has a significant impact on the stability and power output of the device.
4. Operational skills: Proficient operational skills are the key to ensuring the efficient operation of second-hand welded pipe machines. Familiar with device characteristics and able to flexibly adjust operating parameters can significantly improve power output efficiency.
5. Power quality: Unstable power supply can cause fluctuations in the power output of second-hand welded pipe machines. The use of high-quality power equipment to ensure stable voltage and current is the foundation for ensuring the normal operation of the equipment.
6. Maintenance: Regular maintenance can effectively extend the service life of second-hand welded pipe machines and help stabilize power output. During maintenance, key parts such as welding joints, cooling systems, and electrical components should be carefully inspected.
7. Load adaptability: The power output of a second-hand welded pipe machine is not only affected by the equipment itself, but also by its matching with the load. Appropriate load distribution and reasonable production scheduling can comprehensively improve the operational efficiency of equipment.
In summary, a comprehensive understanding and mastery of the seven key factors mentioned above can significantly improve the effective power output of second-hand high-frequency welded pipe machines, extend equipment life, and lay a solid foundation for enterprises to save costs and improve production efficiency. Mastering these key points will undoubtedly result in twice the result with half the effort when choosing and using a second-hand welded pipe machine.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier：www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier（Please click the link→) :second-hand pipe mill
Analysis of the problem of non squareness in the adjustment of square and rectangular tubes and the method of correcting vertical rollers
Time of issue : 2024-08-24
Product feature introduction
Economical and cost-effective
Firstly, the price of second-hand welded pipe machines is relatively low, which is their most intuitive advantage. For small and medium-sized enterprises, purchasing second-hand equipment can effectively reduce initial investment costs while ensuring the basic functions and production efficiency of the equipment. This makes second-hand square tube machines highly competitive and cost-effective in the market.
Multi functional and easy to maintain
Another major selling point of second-hand welded pipe machines is their versatility. After appropriate adjustments and maintenance, these machines can produce steel pipes of different specifications and shapes to meet diverse market demands. In addition, the maintenance cost of second-hand equipment is usually lower because at the time of purchase, suppliers often provide detailed usage records and maintenance guidelines for the equipment, making it easier for users to perform daily maintenance and repair minor faults.
The issue of 'non square' in the adjustment process
In the process of using a second-hand square tube machine to produce square and rectangular tubes, a common problem is the phenomenon of "square and rectangular tubes not being square". Specifically, this means that the produced square or rectangular pipes have uneven edges, angles, or lengths on each side, which can affect the quality and aesthetics of the product. The main reasons for this problem are improper machine tool parameter settings, roller wear, and differences in material quality.
Correction method of vertical roller
In order to solve the problem of "non square", the use of standing rollers is particularly important. Vertical roller is a tool used to adjust the shape of pipes. By setting the pressure and position of the vertical roller reasonably, the formed square tube can be calibrated to meet the standard requirements in terms of appearance. In the specific operation, the staff need to gradually adjust the angle and force of the vertical roller according to the actual deviation of the square tube, until the various dimensions of the square tube meet the standards.
Application scenarios and instance analysis
The second-hand welded pipe machine is not only suitable for standardized production, but also meets personalized customization needs. Taking construction sites and pipeline installation projects as examples, these fields often require steel pipes of different sizes and shapes. By adjusting the vertical rollers, the second-hand welded pipe machine can quickly produce square and rectangular pipes that meet specific requirements, greatly improving production efficiency and product quality.
Overall, second-hand square tube machines have become an ideal choice in the market due to their affordability, versatility, and ease of maintenance. By setting up and using vertical rollers reasonably, it is possible to effectively address the issue of "non square" in production and ensure product quality. These unique selling points not only make second-hand welded pipe machines shine in industrial manufacturing, but also bring significant economic benefits to enterprises.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier：www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier（Please click the link→) :second-hand pipe mill
Product feature introduction
Economical and cost-effective
Firstly, the price of second-hand welded pipe machines is relatively low, which is their most intuitive advantage. For small and medium-sized enterprises, purchasing second-hand equipment can effectively reduce initial investment costs while ensuring the basic functions and production efficiency of the equipment. This makes second-hand square tube machines highly competitive and cost-effective in the market.
Multi functional and easy to maintain
Another major selling point of second-hand welded pipe machines is their versatility. After appropriate adjustments and maintenance, these machines can produce steel pipes of different specifications and shapes to meet diverse market demands. In addition, the maintenance cost of second-hand equipment is usually lower because at the time of purchase, suppliers often provide detailed usage records and maintenance guidelines for the equipment, making it easier for users to perform daily maintenance and repair minor faults.
The issue of 'non square' in the adjustment process
In the process of using a second-hand square tube machine to produce square and rectangular tubes, a common problem is the phenomenon of "square and rectangular tubes not being square". Specifically, this means that the produced square or rectangular pipes have uneven edges, angles, or lengths on each side, which can affect the quality and aesthetics of the product. The main reasons for this problem are improper machine tool parameter settings, roller wear, and differences in material quality.
Correction method of vertical roller
In order to solve the problem of "non square", the use of standing rollers is particularly important. Vertical roller is a tool used to adjust the shape of pipes. By setting the pressure and position of the vertical roller reasonably, the formed square tube can be calibrated to meet the standard requirements in terms of appearance. In the specific operation, the staff need to gradually adjust the angle and force of the vertical roller according to the actual deviation of the square tube, until the various dimensions of the square tube meet the standards.
Application scenarios and instance analysis
The second-hand welded pipe machine is not only suitable for standardized production, but also meets personalized customization needs. Taking construction sites and pipeline installation projects as examples, these fields often require steel pipes of different sizes and shapes. By adjusting the vertical rollers, the second-hand welded pipe machine can quickly produce square and rectangular pipes that meet specific requirements, greatly improving production efficiency and product quality.
Overall, second-hand square tube machines have become an ideal choice in the market due to their affordability, versatility, and ease of maintenance. By setting up and using vertical rollers reasonably, it is possible to effectively address the issue of "non square" in production and ensure product quality. These unique selling points not only make second-hand welded pipe machines shine in industrial manufacturing, but also bring significant economic benefits to enterprises.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier：www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier（Please click the link→) :second-hand pipe mill
Analysis of the problem of non squareness in the adjustment of square and rectangular tubes by second-hand square tube machines and the method of correcting vertical rollers
Innovation of intelligent heat treatment for welds: detailed explanation of online quenching+tempering (Q+T) technology
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Email: zty@usedpipemill.com
Company address:No. A99, East Lecong Avenue, Lecong Town, Foshan City, Guangdong Province
Wechat: 13392281699
Email: zty@usedpipemill.com
Company address:No. A99, East Lecong Avenue, Lecong Town, Foshan City, Guangdong Province
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Email: zty@usedpipemill.com
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