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Improvement countermeasures to solve the defect of the nozzle after the flying saw of the used welded pipe machine is disconnected
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- Release time：2022-09-05 11:30
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【概要描述】The nozzle defects of the used welded pipe machine are caused by flat heads, oblique heads, rubbing heads, and nozzle blockages. The following measures are put forward to solve the problems of nozzle defects.
Improvement countermeasures to solve the defect of the nozzle after the flying saw of the used welded pipe machine is disconnected
【概要描述】The nozzle defects of the used welded pipe machine are caused by flat heads, oblique heads, rubbing heads, and nozzle blockages. The following measures are put forward to solve the problems of nozzle defects.
- Sort：Information
- Auth:
- Source:
- Release time：2022-09-05 11:30
- Pvs：
Detail
The nozzle defects of the used welded pipe machine are caused by flat heads, oblique heads, rubbing heads, and nozzle blockages. The following measures are put forward to solve the problems of nozzle defects.
Countermeasures for removing nozzle defects on used welded pipe machine:
(1)Countermeasures against flat heads:
①Select a thinner saw blade to reduce the friction resistance of sawing;
②Change the saw blade frequently;
③Appropriately reduce the pressure of the sawing cylinder to reduce the sawing rate;
④Change to a saw with more teeth piece.
(2)Countermeasures against head rubbing:
①Adjust the precision of the saw;
②Adjust the lifting time, loosening time and cutting time.
(3)Countermeasures against the inclined head:
①Adjust the main operating parameters of the flying saw, such as the first acceleration, the first deceleration and the synchronization adjustment time;
②Check the precision of the spindle bearing of the flying saw and the precision of the mechanical equipment of the drive.
③Check the flatness of the saw blade
(4)Countermeasures to deal with the clogging of the nozzle:
add frequent cleaning of the saw blade to the countermeasures to solve the oblique head.
The improvement of the quality of the sawing of the inner hole of the welded pipe will create a resource advantage for the subsequent casting and rolling of the welded pipe such as small flat ends and rounded corners.
The above is to solve the improvement measures for nozzle defects after the flying saw is disconnected in the used welded pipe machine. I hope it will be of some help to you. Our company focuses on used welded pipe mills suppliers. If you need to buy used welded pipe mills, welcome new and old customers to consult and purchase.
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Simulate problem handling and emergency response in a production environment.
7.Theoretical and practical evaluation:
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For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier：www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier（Please click the link→) :second-hand pipe mill
1.Equipment introduction and Basic principles:
The composition of the equipment and the function description of each part.
The production principle of spiral welded pipe, including the basic process of forming, welding and shaping steel strip.
2.Safe operation rules and regulations:
Explain safe operation procedures in detail.
Emphasis on the use of personal protective equipment.
Safe operation procedures for equipment start-up, operation and shutdown.
3.Equipment Operation Training:
How to properly start and shut down the device.
Loading and centering adjustment method of steel belt.
Set and adjust welding current and voltage.
How to control production speed and quality control.
4.Common fault diagnosis and treatment:
Common fault identification and elimination methods.
Diagnosis and countermeasures of welding defects.
Routine maintenance and maintenance of equipment.
5.Quality Control:
How to ensure the stability and consistency of welding.
Methods to detect and test the quality of welded pipes, such as ultrasonic inspection, X-ray inspection, etc.
6. Hands-on Training:
Training and guidance in actual operation to ensure that trainees can operate the equipment independently.
Simulate problem handling and emergency response in a production environment.
7.Theoretical and practical evaluation:
Assess the theoretical knowledge and practical skills of the trainees to ensure that they meet the training requirements.
Training is usually conducted by experienced technicians and engineers and includes both detailed written information and field practice. After the training, there may be a corresponding certification or certificate issued as a sign that the operator is qualified.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier：www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier（Please click the link→) :second-hand pipe mill
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Safety training: Understand the safety risks in equipment operation and corresponding preventive measures, and be familiar with emergency handling methods in emergency situations.
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On-site operation demonstration: An experienced operator gives a demonstration on site to guide new employees to master basic operating skills.
Hands-on practice: Let new employees operate the equipment themselves, accumulate experience in actual operation, and solve the problems encountered.
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Daily inspection: Train employees to understand the contents and methods of daily inspection of equipment, including cleaning, lubrication, fastening and other work.
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5.Assessment and continuous improvement:
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For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier：www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier（Please click the link→) :second-hand pipe mill
1.Theoretical Training:
Equipment knowledge: Understand the basic components of the slitting unit and its working principle.
Operation specifications: Familiar with the operation procedures, including starting, stopping, adjusting parameters, common problem handling, etc.
Safety training: Understand the safety risks in equipment operation and corresponding preventive measures, and be familiar with emergency handling methods in emergency situations.
2.Practical operation:
On-site operation demonstration: An experienced operator gives a demonstration on site to guide new employees to master basic operating skills.
Hands-on practice: Let new employees operate the equipment themselves, accumulate experience in actual operation, and solve the problems encountered.
3.Maintenance:
Daily inspection: Train employees to understand the contents and methods of daily inspection of equipment, including cleaning, lubrication, fastening and other work.
Troubleshooting: Teach employees how to identify common equipment failures, understand basic troubleshooting methods and when professional maintenance personnel are required to intervene.
4.Efficiency optimization:
Production Management: Explain how to rationally arrange production tasks to improve equipment utilization and production efficiency.
Data Analysis: Teach employees how to record and analyze production data to find and improve the weak links in production.
5.Assessment and continuous improvement:
Assessment: Evaluate the effectiveness of training through examinations or practical assessments to ensure that employees have the necessary knowledge and skills.
Continuous improvement: Regularly organize training review and skill upgrading courses, and constantly improve the training content according to the actual production and equipment update.
After the training, new employees can work under the supervision of an experienced operator until they are fully competent.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier：www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier（Please click the link→) :second-hand pipe mill
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For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier：www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier（Please click the link→) :second-hand pipe mill
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Position selection: According to the layout and process requirements of the production line, the installation position of the looping clip motor is reasonably selected.
Fixed and connected: Install the motor firmly in the designated position, and connect it with the corresponding mechanical transmission components.
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Check before starting: Check the lubrication state of the motor and transmission parts, whether the fasteners are loose, and whether the electrical line is normal.
Smooth start: When starting the motor, it should avoid the impact of instantaneous large current, and use soft start or frequency conversion start.
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Constant tension: The tension control system is used to maintain a constant tension during the operation of the looping motor to avoid strip relaxation or pulling.
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Fault diagnosis: When there is a fault, professional detection equipment is used to diagnose the motor and determine the cause of the fault.
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In short, the correct use and maintenance of the looper clip motor is crucial to ensure the efficient and stable operation of the metal processing line.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier：www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier（Please click the link→) :second-hand pipe mill
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For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier：www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier（Please click the link→) :second-hand pipe mill
1.Basic construction: A typical roller type bedroom spiral hoop usually consists of two sets of rollers that form a spiral shaped channel for guiding and supporting the metal strip.
2.Operation principle: When the metal strip passes through the looper, the strip is guided and supported in the spiral path. Due to the spiral structure of the looper, the strip can be smoothly transmitted under the condition of uneven strip speed to ensure the normal progress of the subsequent process.
3.Commissioning and maintenance: Used equipment needs to be inspected and maintained in detail before use. Includes:
Cleaning: Remove oil, dust and so on from the surface.
Lubrication: Check and add lubricating oil to ensure the normal operation of each transmission component.
Calibration: Ensure that the neutralization pressure of the roller is set correctly.
Replacement parts: Check for wear and replace necessary parts.
4.Application process: In the process of use, it is necessary to pay attention to the operation specifications, monitor the operating status of the equipment, and adjust the equipment parameters in time to meet the strip specifications and process requirements. In addition, it is also necessary to pay attention to safe operation to prevent accidents.
Through the above methods, the used roller bedroom spiral looper can continue to play its function and provide support for metal processing production.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier：www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier（Please click the link→) :second-hand pipe mill
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Tel: +86-13392281699
Wechat: 13392281699
Email: zty@usedpipemill.com
Company address:No. A99, East Lecong Avenue, Lecong Town, Foshan City, Guangdong Province
Wechat: 13392281699
Email: zty@usedpipemill.com
Company address:No. A99, East Lecong Avenue, Lecong Town, Foshan City, Guangdong Province
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