Used welded pipe production line, the influence of heat-affected zone control technology on welding quality
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- Release time:2023-08-23 11:30
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【概要描述】In the used welded pipe production line, high-frequency welding steps will appear, and the quality of high-frequency welding is often affected by the heat-affected zone control technology. For the quality of steel pipe welding, it is necessary to understand the heat-affected zone control technology of the second-hand welded pipe production line.
Used welded pipe production line, the influence of heat-affected zone control technology on welding quality
【概要描述】In the used welded pipe production line, high-frequency welding steps will appear, and the quality of high-frequency welding is often affected by the heat-affected zone control technology. For the quality of steel pipe welding, it is necessary to understand the heat-affected zone control technology of the second-hand welded pipe production line.
- Sort:Information
- Auth:
- Source:
- Release time:2023-08-23 11:30
- Pvs:
In the used welded pipe production line, high-frequency welding steps will appear, and the quality of high-frequency welding is often affected by the heat-affected zone control technology. For the quality of steel pipe welding, it is necessary to understand the heat-affected zone control technology of the used welded pipe production line.
The metallurgical definition of high-frequency welding heat-affected zone is:
The change area of the structure and properties of the base metal near the weld caused by welding is caused by the temperature change of the welding process and the subsequent cooling process. Different weld structures and base metals have different hardness and toughness, for example, the properties of different parts of the weld area are different. The temperature distribution of the welding V-shaped zone directly affects the structure and grain size of the weld metal, which will significantly affect the experimental results of the material.
Welding temperature changes cause changes in the structure of the weld. The specimens made by cutting and polishing can be observed under a microscope. The structure of the heat-affected zone of the weld profile has obvious changes.
The influencing factors of the heat-affected zone in the used welded pipe production line are many, including:
(1) Plate, diameter and wall thickness of steel pipe;
(2) Unit operating speed and welding power;
(3) Whether to use induction welding or contact welding and welding the length of the V-shaped zone;
(4) The forming quality of the strip edge when passing through the weld;
(5) The design of the welding position and the squeezing force applied by the welding point.
We can pre-set the pipe diameter, wall thickness and pipe material and other parameters before operation. Parameters such as welding power, welding frequency, V-shaped zone length and welding speed are all flexibly set.
By selecting these parameters correctly, a heat-affected zone with good performance can be obtained, thereby ensuring the quality and performance of the steel pipe.
It is very important that the width of the heat-affected zone is not "symmetrical" with the best width, and it is the best measure.
So far, the main properties of high-frequency welds can be inferred from the heat-affected zone, and the structure and performance of the heat-affected zone can be judged based on the welding time-temperature change. Therefore, in order to study the characteristics of the heat-affected zone, it is necessary to understand the law of the influence of unit adjustment on the temperature distribution of the edge of the welded V-shaped zone.
Theoretically, the temperature distribution of the high-frequency welding V-shaped zone is firstly determined by the heat generated by the current flowing through the V-shaped zone. The heat conduction determines the penetration depth of the steel strip edge of the welding zone. The characteristics of the high-frequency current distribution are to look at it. The penetration depth is a function of the welding frequency. The characteristic of the heat conduction process is that the depth of heat penetration is a function of the length of the V-shaped zone and the welding speed.
The actual state of high-frequency welding of steel pipes is:
①The current penetration depth is greater than the thermal penetration depth, which is a result of temperature distribution; ②The thermal penetration depth is greater than the current penetration depth, which is the result of another temperature distribution; ③The thermal penetration depth, which is a transition Temperature distribution status.
In short, establish a time-temperature curve in the welding heat-affected zone of the used welded pipe production line, and combine the high-frequency current heat effect (current penetration depth) and the heat conduction in the welding V-shaped zone (heat penetration depth) to control the temperature distribution in the welding zone. If the current penetration depth and heat penetration depth can be calculated based on some important welded pipe unit parameters (pipe diameter, wall thickness, welding power, welding frequency, V-shaped zone length and pipe performance), then the steel strip edge of the welded V-shaped zone can be predicted This method can accurately predict and control the heat-affected zone of the weld.
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1.Roll diameter: The diameter of the roll, usually expressed in millimeters (mm).
2.Roll length: The length of the roll, also expressed in millimeters (mm).
3.Material: roller material, such as high carbon steel, tungsten carbide, etc.
4.Hardness: The hardness of the roll surface, usually expressed by Brinell hardness (HB) or Rockwell hardness (HRC).
5.Rolling force: rolling force per unit area, usually expressed in Newton (N).
6.Speed: The maximum speed of the roll, usually expressed in revolutions per minute (RPM).
7.Bearing capacity: The maximum load that the roll can bear.
8.Service life: the operating life of the roll under standard working conditions.
When buying a used roll, it is recommended to carefully check the quality and wear of the roll and ask about the historical repair and maintenance of the machine to ensure a well-functioning set of equipment. If possible, try to obtain a complete technical data sheet and maintenance records to help you make informed decisions.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier(Please click the link→) :second-hand pipe mill
1.Roll diameter: The diameter of the roll, usually expressed in millimeters (mm).
2.Roll length: The length of the roll, also expressed in millimeters (mm).
3.Material: roller material, such as high carbon steel, tungsten carbide, etc.
4.Hardness: The hardness of the roll surface, usually expressed by Brinell hardness (HB) or Rockwell hardness (HRC).
5.Rolling force: rolling force per unit area, usually expressed in Newton (N).
6.Speed: The maximum speed of the roll, usually expressed in revolutions per minute (RPM).
7.Bearing capacity: The maximum load that the roll can bear.
8.Service life: the operating life of the roll under standard working conditions.
When buying a used roll, it is recommended to carefully check the quality and wear of the roll and ask about the historical repair and maintenance of the machine to ensure a well-functioning set of equipment. If possible, try to obtain a complete technical data sheet and maintenance records to help you make informed decisions.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier(Please click the link→) :second-hand pipe mill
Time of issue : 2025-01-13
1.Model: This is the specific model name or number of the device.
2.Maximum drawing force: The maximum drawing capacity of the hydraulic cold drawing machine, usually expressed in tons (T).
3.Table size: The length and width of the table, usually expressed in millimeters (mm) or inches (in).
4.Drawing speed: The working speed of the hydraulic cylinder in the drawing process, usually expressed in millimeters/second (mm/s) or meters/minutes (m/min).
5.Cylinder stroke: The maximum stroke length of the hydraulic cylinder, usually expressed in millimeters (mm).
6.Hydraulic system pressure: The highest working pressure of the hydraulic system, usually expressed in MPa or Bar.
7.Power: The motor power that drives the hydraulic pump, usually expressed in kilowatts (kW).
8.Weight of the whole machine: the total weight of the hydraulic cold drawing machine, usually expressed in tons (T) or kilograms (kg).
9.Overall size: The total overall size of the hydraulic cold drawing machine (length × width × height), usually expressed in millimeters (mm).
10.Control system: Type and model of numerical control system or manual control system.
11.Year of manufacture: The year of the cold drawing mechanism, which helps to understand the service life and wear degree of the machine.
12.Maintenance records: Maintenance and maintenance records of the equipment, which can reflect the status and reliability of the equipment.
When buying a used hydraulic cold draw machine, it is recommended to carefully check the technical parameters, use status and maintenance records of the equipment to ensure that its performance meets your needs, while also taking into account the wear and tear of the equipment and maintenance history.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier(Please click the link→) :second-hand pipe mill
1.Model: This is the specific model name or number of the device.
2.Maximum drawing force: The maximum drawing capacity of the hydraulic cold drawing machine, usually expressed in tons (T).
3.Table size: The length and width of the table, usually expressed in millimeters (mm) or inches (in).
4.Drawing speed: The working speed of the hydraulic cylinder in the drawing process, usually expressed in millimeters/second (mm/s) or meters/minutes (m/min).
5.Cylinder stroke: The maximum stroke length of the hydraulic cylinder, usually expressed in millimeters (mm).
6.Hydraulic system pressure: The highest working pressure of the hydraulic system, usually expressed in MPa or Bar.
7.Power: The motor power that drives the hydraulic pump, usually expressed in kilowatts (kW).
8.Weight of the whole machine: the total weight of the hydraulic cold drawing machine, usually expressed in tons (T) or kilograms (kg).
9.Overall size: The total overall size of the hydraulic cold drawing machine (length × width × height), usually expressed in millimeters (mm).
10.Control system: Type and model of numerical control system or manual control system.
11.Year of manufacture: The year of the cold drawing mechanism, which helps to understand the service life and wear degree of the machine.
12.Maintenance records: Maintenance and maintenance records of the equipment, which can reflect the status and reliability of the equipment.
When buying a used hydraulic cold draw machine, it is recommended to carefully check the technical parameters, use status and maintenance records of the equipment to ensure that its performance meets your needs, while also taking into account the wear and tear of the equipment and maintenance history.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com
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1.Model: The specific model will vary depending on the brand.
2.Scraping width: Maximum scraping width, usually between 600-3000mm.
3.Scraping length: Maximum scraping length, usually between 2000-8000mm.
4.Table size: according to the specifications of the machine.
5.Spindle speed: usually between hundreds to thousands of RPM, the specific value depends on the machine tool model.
6.Motor power: usually ranging from a few kilowatts to tens of kilowatts.
7.Number of tool holders: The number of tool holders of different models may be different.
8.Control system: Old machine tools may be equipped with traditional manual control systems, and may also be upgraded to numerical control systems.
9.Machine weight: several tons to dozens of tons.
10.Accuracy: Most scraping and rolling machine tools have high processing accuracy.
When buying used equipment, it is very important to understand the parameters of the specific model and the use of the equipment in detail. It is best to contact the seller, ask for detailed technical specifications and use records of the equipment, and carry out on-site inspection and testing.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier(Please click the link→) :second-hand pipe mill
1.Model: The specific model will vary depending on the brand.
2.Scraping width: Maximum scraping width, usually between 600-3000mm.
3.Scraping length: Maximum scraping length, usually between 2000-8000mm.
4.Table size: according to the specifications of the machine.
5.Spindle speed: usually between hundreds to thousands of RPM, the specific value depends on the machine tool model.
6.Motor power: usually ranging from a few kilowatts to tens of kilowatts.
7.Number of tool holders: The number of tool holders of different models may be different.
8.Control system: Old machine tools may be equipped with traditional manual control systems, and may also be upgraded to numerical control systems.
9.Machine weight: several tons to dozens of tons.
10.Accuracy: Most scraping and rolling machine tools have high processing accuracy.
When buying used equipment, it is very important to understand the parameters of the specific model and the use of the equipment in detail. It is best to contact the seller, ask for detailed technical specifications and use records of the equipment, and carry out on-site inspection and testing.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier(Please click the link→) :second-hand pipe mill
Time of issue : 2025-01-10
1.Specifications:
Pipe diameter range: Pipe diameter suitable for processing.
Wall thickness range: Wall thickness range of the pipe.
Processing speed: annealing furnace processing speed of stainless steel pipe.
2.Temperature control:
Maximum temperature: The maximum operating temperature is usually 1000°C to 1200°C.
Heating method: electric heating, gas heating or other heating method.
Temperature uniformity: Ensure uniform temperature distribution in all areas of the furnace.
3.Cooling method:
Air cooling: Use air for rapid cooling.
Water cooling: Use water to improve cooling efficiency.
4.Atmosphere control:
Type of protective gas: Commonly used hydrogen, nitrogen or ammonia decomposition gas.
Gas flow and pressure: Protect gas flow and pressure control.
5.Electrical parameters:
Voltage: Voltage range required for operation.
Power: Total power of the device.
6.Other parameters:
Furnace size: The specific size of the furnace determines the length and diameter of the pipe that can be processed.
Transportation mode: The transmission mode of the pipe in the furnace, such as chain transmission, roller table transmission, etc.
Control mode: manual control, CNC or PLC control system.
In order to ensure that the right used equipment is selected, it is recommended to actually look at the condition of the equipment, understand the age of the equipment and maintenance records, and it is best to consult a professional evaluation.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier(Please click the link→) :second-hand pipe mill
1.Specifications:
Pipe diameter range: Pipe diameter suitable for processing.
Wall thickness range: Wall thickness range of the pipe.
Processing speed: annealing furnace processing speed of stainless steel pipe.
2.Temperature control:
Maximum temperature: The maximum operating temperature is usually 1000°C to 1200°C.
Heating method: electric heating, gas heating or other heating method.
Temperature uniformity: Ensure uniform temperature distribution in all areas of the furnace.
3.Cooling method:
Air cooling: Use air for rapid cooling.
Water cooling: Use water to improve cooling efficiency.
4.Atmosphere control:
Type of protective gas: Commonly used hydrogen, nitrogen or ammonia decomposition gas.
Gas flow and pressure: Protect gas flow and pressure control.
5.Electrical parameters:
Voltage: Voltage range required for operation.
Power: Total power of the device.
6.Other parameters:
Furnace size: The specific size of the furnace determines the length and diameter of the pipe that can be processed.
Transportation mode: The transmission mode of the pipe in the furnace, such as chain transmission, roller table transmission, etc.
Control mode: manual control, CNC or PLC control system.
In order to ensure that the right used equipment is selected, it is recommended to actually look at the condition of the equipment, understand the age of the equipment and maintenance records, and it is best to consult a professional evaluation.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier(Please click the link→) :second-hand pipe mill
Wechat: 13392281699
Email: zty@usedpipemill.com
Company address:No. A99, East Lecong Avenue, Lecong Town, Foshan City, Guangdong Province