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How to place the impedance and calculate the length and outer diameter of the high frequency welded pipe equipment

How to place the impedance and calculate the length and outer diameter of the high frequency welded pipe equipment

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  • Release time:2023-05-23 11:30
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【概要描述】The magnet bar is an open-circuit element in the welded pipe blank of the high frequency welded pipe equipment. When it is magnetized by the magnetic field of the induction coil, the magnetic field at both ends of the magnet bar will inevitably diverge, resulting in a decrease in the effective magnetic permeability. , and thus weaken the ability of the magnetic rod to increase the impedance of the inner loop.

How to place the impedance and calculate the length and outer diameter of the high frequency welded pipe equipment

【概要描述】The magnet bar is an open-circuit element in the welded pipe blank of the high frequency welded pipe equipment. When it is magnetized by the magnetic field of the induction coil, the magnetic field at both ends of the magnet bar will inevitably diverge, resulting in a decrease in the effective magnetic permeability. , and thus weaken the ability of the magnetic rod to increase the impedance of the inner loop.

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  • Source:
  • Release time:2023-05-23 11:30
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Detail

The magnet bar is an open-circuit element in the welded pipe blank of the high frequency welded pipe equipment. When it is magnetized by the magnetic field of the induction coil, the magnetic field at both ends of the magnet bar will inevitably diverge, resulting in a decrease in the effective magnetic permeability. , and thus weaken the ability of the magnetic rod to increase the impedance of the inner loop.

 

High frequency welded pipe equipment

In theory and practice, in order to "eliminate" the loss of welding efficiency caused by the divergent magnetic field of the magnet bar, we usually choose the length of the magnet bar to be 15~40mm longer to reserve the length of the divergent magnetic field of the magnet bar. The larger the high-frequency power, the larger the diameter of the pipe, the thicker the pipe wall, and the larger the value of G and L; but it is not as long as possible. Too long is not only ineffective, but also increases the difficulty of placing the magnetic rod and the magnetic rod. cost of use.

 

The formula for the length of the magnetic rod gives the best position for placing the magnetic rod, and G should not be too long, because the welded pipe of the high frequency welded pipe equipment after welding is an irregular round pipe, and the inner diameter of the cavity will be smaller after the inner burr is added. Theoretically, it is at least 1~2mm smaller than the tube blank to be welded. If the magnetic bar is too much forward, the risk and probability of pulling the magnetic bar during the movement of the tube blank will greatly increase.

 

Select the outer diameter of the magnet bar

When selecting the outer diameter of the magnet bar, it should be as large as possible under the premise of ensuring the cooling effect. If the coolant pressure of the magnet bar is greater than 0.15MPa, it should be larger, otherwise it should be smaller. For details, please refer to the following formula : d=k(D-2t)

In the formula: d and D are the outer diameter of the magnetic rod and the outer diameter of the welded pipe, respectively, and t is the wall thickness. When the combined form of the magnetic rods is multiple bare rods or a cluster of bare rods, d is the maximum diameter of a bundle of magnetic rods. When the magnetic rods use insulating sleeves, it is the outer diameter of the insulating sleeves; k is the diameter of the magnetic rods. Coefficient, k=0.8~0.9, take a large value when the coolant pressure is high, take a small value when the coolant pressure is low, take a large value when using an insulating sleeve, take a large value for trimmed tube blanks, and take a large value for non-trimmed tube blanks Small value; take the large value when the butt welding joint is firm and flat, otherwise take the small value.

 

High frequency welded pipe equipment is equipped with magnetic rods for high frequency straight seam welded pipes. Starting from the welding principle and the actual needs of welded pipe production, pay attention to the following four points:

(1) Maximize the cross section and improve the welding efficiency.

(2) The surface area is maximized to ensure that the magnetic rod is fully cooled and dissipated.

(3) The distance between any point (referring to the radial direction) of the magnet bar and the heat dissipation surface should not exceed 20mm, so as to avoid the existence of a heat dissipation blind area, resulting in partial loss of magnetism.

(4) The geometric dimensions should be serialized, allowing users to have more choices according to the specifications of the welded pipe.

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Among these, the three core competitive strengths of the Japanese 25 model Used pipe welding machine:

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The four core systems of this Used pipe welding machine model:

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Industry Application Big Data
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Product consistency deviation: <0.03mm

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Five critical dimensions to consider when purchasing Used pipe welding machines:

Equipment service years (recommend choosing machines under 5 years old)

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Technical documentation completeness (must include complete maintenance records)

Supplier qualifications (prefer authorized service providers of Japanese brands)

Local service capabilities (service network with 2-hour response time)

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Second-hand equipment: Approximately ¥1.2 million

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Payback period: 19 months

Future Development Trends
Intelligent retrofitting will become the value growth point for Used pipe welding machines:

Adding IoT modules for remote monitoring (increases value by 15%)

Upgrading automatic mold-changing systems (improves efficiency by 20%)

Retrofitting intelligent sorting devices (reduces labor costs by 30%)

Conclusion:
The Japanese 25 model Used pipe welding machine is redefining industry standards with its exceptional cost-performance ratio. For enterprises pursuing "lean production," this equipment not only significantly reduces initial investments but also delivers machining quality comparable to new machines. When procuring, companies should evaluate both the current condition of the equipment and its potential for upgrades to maximize investment value. During this critical period of manufacturing transformation, choosing high-value Used pipe welding machines is undoubtedly a wise decision for achieving "cost reduction and efficiency improvement."

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In-depth Interpretation of Market Status
The current Used pipe welding machine market shows a "tripartite" pattern:

Japanese equipment accounts for about 35% (renowned for high precision)

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Domestic equipment accounts for 40% (advantaged by pricing)

Among these, the three core competitive strengths of the Japanese 25 model Used pipe welding machine:

Precision retention: Maintains ±0.05mm machining accuracy even after 5 years of use

Energy efficiency: 18-22% more energy-efficient than comparable new domestic machines

Residual value rate: Retains over 40% residual value after 3 years of use

Core Technology Analysis
The four core systems of this Used pipe welding machine model:

High-precision forming system (7 horizontal rolls + 5 vertical rolls configuration)

Intelligent temperature-controlled welding system (±2°C precise temperature control)

Online inspection system (equipped with CCD visual inspection)

Energy-saving transmission system (servo motor + frequency conversion control)

Industry Application Big Data
In the automotive manufacturing sector:

Average production cost reduction: 42%

Production efficiency improvement: 28%

Defect rate reduction: Below 0.5%

In the architectural decoration sector:

Surface treatment compliance rate: 99.2%

Daily production capacity: Exceeds 5,000 linear meters

Product consistency deviation: <0.03mm

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Five critical dimensions to consider when purchasing Used pipe welding machines:

Equipment service years (recommend choosing machines under 5 years old)

Key component conditions (focus on high-frequency welding head wear)

Technical documentation completeness (must include complete maintenance records)

Supplier qualifications (prefer authorized service providers of Japanese brands)

Local service capabilities (service network with 2-hour response time)

Typical ROI Analysis
For a monthly production scale of 100,000 meters:

New machine investment: Approximately ¥2.8 million

Second-hand equipment: Approximately ¥1.2 million

Annual cost savings: ¥760,000 (including energy, maintenance, etc.)

Payback period: 19 months

Future Development Trends
Intelligent retrofitting will become the value growth point for Used pipe welding machines:

Adding IoT modules for remote monitoring (increases value by 15%)

Upgrading automatic mold-changing systems (improves efficiency by 20%)

Retrofitting intelligent sorting devices (reduces labor costs by 30%)

Conclusion:
The Japanese 25 model Used pipe welding machine is redefining industry standards with its exceptional cost-performance ratio. For enterprises pursuing "lean production," this equipment not only significantly reduces initial investments but also delivers machining quality comparable to new machines. When procuring, companies should evaluate both the current condition of the equipment and its potential for upgrades to maximize investment value. During this critical period of manufacturing transformation, choosing high-value Used pipe welding machines is undoubtedly a wise decision for achieving "cost reduction and efficiency improvement."

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According to industry standards, the quality of used pipe welding machines should be comprehensively evaluated from four aspects:

Materials and processes

Material durability: Core components such as rolls and high-frequency welders should be original to ensure corrosion resistance and tensile strength.

Process control: Welding quality directly affects joint strength, requiring precise regulation of high-frequency current's skin effect and proximity effect.

Appearance and performance

Visual inspection: The unit surface should be free of rust and deformation, with no significant wear on molds.

Performance test: Verify production speed, sizing accuracy (e.g. ovality ±0.05mm) and flying saw synchronization through trial operation.

After-sales service

Reputable suppliers like Jinyujie Electromechanical provide installation, spare parts support and technical training to reduce operational risks.

3. Market Advantages and Environmental Value
Cost-effectiveness

The 76-127 model typically costs only 50%-60% of new equipment while being ready for immediate use.

A Zhejiang-based enterprise reported 30% productivity improvement with significantly better ROI.

Sustainability

Refurbishing used equipment reduces resource waste, aligning with green manufacturing trends.

Industry adaptability

Widely used in construction (guardrails, scaffolding), automotive (exhaust pipes) and energy (oil pipelines) sectors, supporting various materials including carbon steel and stainless steel.

4. Maintenance and Risk Control
Routine maintenance

Regular lubrication and inspection of key components to prevent rust and damage.

Operation standards

Operators should receive proper training and wear protective equipment.

Procurement risks

Verify equipment sources and clarify responsibilities through formal agreements.

5. Industry Trends and Selection Recommendations
The domestic used pipe welding machine market grew 25% YoY in 2023, with increasing share of refurbished imported equipment. Selection suggestions:

Match production needs with equipment specifications

Choose reputable suppliers with comprehensive after-sales services

Conclusion
The 76-127 used pipe welding machine unit, with its mature technology, low cost and environmental benefits, has become an optimal choice for manufacturers seeking efficiency improvements. Enterprises should combine quality assessment, maintenance strategies and supplier services to maximize equipment value and promote sustainable development.

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With increasing emphasis on cost control and environmental protection in manufacturing, used pipe welding machines have become a popular choice for SMEs due to their cost-effectiveness and sustainability. This article takes the 76-127 model as an example, providing a comprehensive analysis from multiple dimensions including technical parameters, equipment configuration, quality assessment, market advantages and industrial applications.

1. Technical Parameters and Equipment Configuration
The 76-127 used pipe welding machine unit is renowned for its high efficiency and flexibility, with core parameters as follows:

Processing range: Capable of producing square pipes (Φ40-100) and round pipes (Φ50-127) with wall thickness up to 5mm, at a production speed of 60m/min.

Key configurations:

Forming and welding: Includes 7 horizontal rolls and 9 vertical rolls forming unit, paired with 300kW solid-state high-frequency welder to ensure stable weld quality.

Auxiliary systems: Hydraulic uncoiler, shear welder, computer flying saw and Turk's head straightening device to enhance automation.

Process flow: Strip uncoiling→leveling→forming→high-frequency welding→cooling→sizing→cutting, ensuring continuous high-efficiency production.

The modular design simplifies maintenance, and after refurbishment, its performance approaches that of new machines while reducing procurement costs by 40%-60%, making it ideal for budget-conscious enterprises.

2. Key Points for Quality Assessment
According to industry standards, the quality of used pipe welding machines should be comprehensively evaluated from four aspects:

Materials and processes

Material durability: Core components such as rolls and high-frequency welders should be original to ensure corrosion resistance and tensile strength.

Process control: Welding quality directly affects joint strength, requiring precise regulation of high-frequency current's skin effect and proximity effect.

Appearance and performance

Visual inspection: The unit surface should be free of rust and deformation, with no significant wear on molds.

Performance test: Verify production speed, sizing accuracy (e.g. ovality ±0.05mm) and flying saw synchronization through trial operation.

After-sales service

Reputable suppliers like Jinyujie Electromechanical provide installation, spare parts support and technical training to reduce operational risks.

3. Market Advantages and Environmental Value
Cost-effectiveness

The 76-127 model typically costs only 50%-60% of new equipment while being ready for immediate use.

A Zhejiang-based enterprise reported 30% productivity improvement with significantly better ROI.

Sustainability

Refurbishing used equipment reduces resource waste, aligning with green manufacturing trends.

Industry adaptability

Widely used in construction (guardrails, scaffolding), automotive (exhaust pipes) and energy (oil pipelines) sectors, supporting various materials including carbon steel and stainless steel.

4. Maintenance and Risk Control
Routine maintenance

Regular lubrication and inspection of key components to prevent rust and damage.

Operation standards

Operators should receive proper training and wear protective equipment.

Procurement risks

Verify equipment sources and clarify responsibilities through formal agreements.

5. Industry Trends and Selection Recommendations
The domestic used pipe welding machine market grew 25% YoY in 2023, with increasing share of refurbished imported equipment. Selection suggestions:

Match production needs with equipment specifications

Choose reputable suppliers with comprehensive after-sales services

Conclusion
The 76-127 used pipe welding machine unit, with its mature technology, low cost and environmental benefits, has become an optimal choice for manufacturers seeking efficiency improvements. Enterprises should combine quality assessment, maintenance strategies and supplier services to maximize equipment value and promote sustainable development.

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The Furuiwo 140 used pipe welding machine emphasizes practicality and stability, with key technical parameters as follows:

Processing Diameter Range: Φ60-159 mm, covering production needs from light-duty pipes to medium industrial pipelines;

Processing Thickness: Supports materials up to 5 mm, suitable for construction and machinery manufacturing;

Processing Speed: 60 meters/minute, significantly improving efficiency while reducing energy consumption.

The unit adopts a modular design for easy maintenance. After comprehensive inspection and upgrades by Furuiwo’s technical team, its performance is close to new machines, yet procurement costs are substantially lower.

Market Advantages: Economic and Environmental Value
Amid intensifying competition in manufacturing, used pipe welding machines are becoming a strategic choice for cost optimization. The Furuiwo 140 model stands out with the following advantages:

Cost Savings: Priced 40%-60% lower than new machines, ideal for budget-conscious SMEs;

Rapid Deployment: Pre-tested and ready for immediate use, shortening production setup time;

Sustainability: Extends equipment lifecycle, aligning with green manufacturing trends.

Wang Qiang, Furuiwo’s Sales Director, stated: “We are committed to providing high-value solutions. This used pipe welding machine not only ensures reliability but also comes with full after-sales support, including a one-year warranty and lifelong technical assistance.”

Applications: Versatility Across Industries
The unit processes carbon steel, stainless steel, and other materials, serving industries such as:

Construction: Production of guardrails and scaffold pipes;

Automotive: Exhaust pipes and chassis components;

Energy: Customized oil and water pipelines.

A Zhejiang-based pipe manufacturer reported: “After purchasing Furuiwo’s used pipe welding machine, our productivity increased by 30%, with costs halved compared to new equipment—ROI far exceeded expectations.”

Industry Outlook: Growing Demand for Used Equipment
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For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com

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Furuiwo Used 140 Pipe Welding Machine Unit: Cost-Effective Solution for Efficient Production

Recently, Furuiwo launched its highly anticipated used pipe welding machine—the 140 model pipe welding unit. With outstanding processing capabilities and significant cost-performance advantages, this equipment has become an ideal choice for small and medium-sized pipe processing enterprises.

Core Performance: Precision and Efficiency for Diverse Needs
The Furuiwo 140 used pipe welding machine emphasizes practicality and stability, with key technical parameters as follows:

Processing Diameter Range: Φ60-159 mm, covering production needs from light-duty pipes to medium industrial pipelines;

Processing Thickness: Supports materials up to 5 mm, suitable for construction and machinery manufacturing;

Processing Speed: 60 meters/minute, significantly improving efficiency while reducing energy consumption.

The unit adopts a modular design for easy maintenance. After comprehensive inspection and upgrades by Furuiwo’s technical team, its performance is close to new machines, yet procurement costs are substantially lower.

Market Advantages: Economic and Environmental Value
Amid intensifying competition in manufacturing, used pipe welding machines are becoming a strategic choice for cost optimization. The Furuiwo 140 model stands out with the following advantages:

Cost Savings: Priced 40%-60% lower than new machines, ideal for budget-conscious SMEs;

Rapid Deployment: Pre-tested and ready for immediate use, shortening production setup time;

Sustainability: Extends equipment lifecycle, aligning with green manufacturing trends.

Wang Qiang, Furuiwo’s Sales Director, stated: “We are committed to providing high-value solutions. This used pipe welding machine not only ensures reliability but also comes with full after-sales support, including a one-year warranty and lifelong technical assistance.”

Applications: Versatility Across Industries
The unit processes carbon steel, stainless steel, and other materials, serving industries such as:

Construction: Production of guardrails and scaffold pipes;

Automotive: Exhaust pipes and chassis components;

Energy: Customized oil and water pipelines.

A Zhejiang-based pipe manufacturer reported: “After purchasing Furuiwo’s used pipe welding machine, our productivity increased by 30%, with costs halved compared to new equipment—ROI far exceeded expectations.”

Industry Outlook: Growing Demand for Used Equipment
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The cost efficiency of the second-hand high-frequency welded pipe machine is only 45% of that of the new welded pipe machine. The production line of the used welded pipe mills production line sold by our company includes a one-year extended warranty, free training, and lifelong technical support.
Q: After purchasing second-hand welded pipe equipment, how long can it be put into production?
Answer: Jin Yujie Company's second-hand welded pipe equipment is all sourced from first-hand sources, with stock in the warehouse. It takes 7 days to ship and 15 days to complete installation and commissioning. The second-hand welded pipe unit can be purchased and used immediately.
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more datail about this 140 enlarged 165 used tube mill line, please check here:

https://www.usedpipemill.com/product/Forever-Used-High-Frequency-Welding-Pipe-Making-Machie-of-%CE%A6140-Expand-to-%CE%A6165MM-221.html



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Q: Why did you choose this refurbished 140 to 165 second-hand welded pipe equipment/used tube mill?
Answer: Three core advantages:
The processing capacity of this used pipe making machine includes round pipes with  diameter of 60-159mm, square and rectangular pipes with  diameter of 50 * 50-120 * 120mm, anda wall thickness of 2.0-5.0mm, fully covering the mainstream demand of the welded pipe equipment market.
Refurbishment guarantee for Used ERW tube mill machinery: All mechanical and electrical components undergo professional maintenance/replacement, and the life assessment of key components meets the standards. The renovation and maintenance process for second-hand welded pipe equipment takes at least one month and up to three months.
The cost efficiency of the second-hand high-frequency welded pipe machine is only 45% of that of the new welded pipe machine. The production line of the used welded pipe mills production line sold by our company includes a one-year extended warranty, free training, and lifelong technical support.
Q: After purchasing second-hand welded pipe equipment, how long can it be put into production?
Answer: Jin Yujie Company's second-hand welded pipe equipment is all sourced from first-hand sources, with stock in the warehouse. It takes 7 days to ship and 15 days to complete installation and commissioning. The second-hand welded pipe unit can be purchased and used immediately.
It is recommended to arrange a technical team and decision-makers to conduct on-site inspections of the warehouse as soon as possible, select a second-hand welded pipe unit on site, in order to put it into production as soon as possible, create production capacity for the second-hand welded pipe production line, and achieve profitability.

more datail about this 140 enlarged 165 used tube mill line, please check here:

https://www.usedpipemill.com/product/Forever-Used-High-Frequency-Welding-Pipe-Making-Machie-of-%CE%A6140-Expand-to-%CE%A6165MM-221.html



For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com

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Email: zty@usedpipemill.com
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