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Analysis of common faults of used welded pipe equipments sizing machine (1)

Analysis of common faults of used welded pipe equipments sizing machine (1)

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  • Release time:2023-09-29 11:30
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【概要描述】In contrast, the failure rate of the sizing machine is the lowest, and it is easier to deal with. The common production accidents of the used welded pipe equipments sizing machine are as follows: ① Scratches. ②Drilling pipe. ③The tube is not round.

Analysis of common faults of used welded pipe equipments sizing machine (1)

【概要描述】In contrast, the failure rate of the sizing machine is the lowest, and it is easier to deal with. The common production accidents of the used welded pipe equipments sizing machine are as follows: ① Scratches. ②Drilling pipe. ③The tube is not round.

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  • Auth:
  • Source:
  • Release time:2023-09-29 11:30
  • Pvs:
Detail

In contrast, the failure rate of the sizing machine is the lowest, and it is easier to deal with. The common production accidents of the used welded pipe equipments sizing machine are as follows: ① Scratches. ②Drilling pipe. ③The tube is not round.

 

In order to let everyone understand the common faults of used welded pipe equipment sizing machines, we analyze the common faults of used welded pipe equipments sizing machines —scratches.

 

Used welded pipe equipments

 

Scratch

Sizing scratches mainly occur on both sides of the transverse and longitudinal axis of the pipe section, and are mostly caused by the edges of the flat roll and vertical roll pass. In particular, after the hole edge R is sharpened, the following problems may cause scratches.

 

(1) Roll displacement. After the axial displacement of the roll, the dislocation of the pass cannot be matched. But sometimes after the axial displacement of the roll, there is no positioning and locking, and it can be adjusted freely.

 

After the anastomosis, the canal wall will not be scratched. Sometimes for some reason, the rollers are displaced and locked in a position by themselves, so that the hole pattern cannot be matched, which will cause the pipe wall to be scratched, especially the vertical rollers, this phenomenon is particularly prominent.

 

(2) Bearing damage. After the bearing is damaged, it is easy to have the phenomenon that the two hole patterns do not match. When the bearing is slightly damaged, the tube wall is more severely scratched, and when the bearing is severely damaged, the problem of scratching will generally not occur, but other accidents. , such as drill pipe, flattened pipe and more serious problems.

 

Used welded pipe equipments

 

(3) Offset adjustment. Offset adjustment is completely an artificial phenomenon, just like the uneven pressure of the flat roll on the forming. In the forming process, the deviation of the tube blank caused by some special reasons can be solved by applying different pressures on both sides of the upper roller. After the roller on the sizing machine is slightly adjusted, it can solve some problems of turning seams and pipe out-of-round, but when the adjustment force is too large, the two holes will not match, and the pipe wall will be scratched. The force on the upper and lower ends of the vertical roller should also be uniform. If the vertical roller has an upper and lower elevation angle, the matching effect of the hole pattern will also be destroyed, and the pipe wall will be scratched. Especially after the R fillet of the hole type is sharpened and the degree of deviation adjustment is serious, the scratch on the pipe wall will be more serious. At the same time, the practice of offset adjustment will also make the camber wear of the hole type more uneven, resulting in bad circulation.

 

If the used welded pipe equipments has common faults and scratches of the sizing machine, pay attention to these three aspects (1) roll displacement. (2) The bearing is damaged. (3) Offset adjustment. Hope to be of some help to you. Our company has many brands and wide resources, there is always one suitable for you. You only need to inform us of your pipe manufacturing needs, and our company will provide you with used welded pipe equipments that really suits your needs. Welcome new and old customers to come to consult and order.

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1.Model: This is the specific model name or number of the device.
2.Maximum drawing force: The maximum drawing capacity of the hydraulic cold drawing machine, usually expressed in tons (T).
3.Table size: The length and width of the table, usually expressed in millimeters (mm) or inches (in).
4.Drawing speed: The working speed of the hydraulic cylinder in the drawing process, usually expressed in millimeters/second (mm/s) or meters/minutes (m/min).
5.Cylinder stroke: The maximum stroke length of the hydraulic cylinder, usually expressed in millimeters (mm).
6.Hydraulic system pressure: The highest working pressure of the hydraulic system, usually expressed in MPa or Bar.
7.Power: The motor power that drives the hydraulic pump, usually expressed in kilowatts (kW).
8.Weight of the whole machine: the total weight of the hydraulic cold drawing machine, usually expressed in tons (T) or kilograms (kg).
9.Overall size: The total overall size of the hydraulic cold drawing machine (length × width × height), usually expressed in millimeters (mm).
10.Control system: Type and model of numerical control system or manual control system.
11.Year of manufacture: The year of the cold drawing mechanism, which helps to understand the service life and wear degree of the machine.
12.Maintenance records: Maintenance and maintenance records of the equipment, which can reflect the status and reliability of the equipment.

When buying a used hydraulic cold draw machine, it is recommended to carefully check the technical parameters, use status and maintenance records of the equipment to ensure that its performance meets your needs, while also taking into account the wear and tear of the equipment and maintenance history.

For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com

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The parameters of used hydraulic cold drawers vary depending on the model and manufacturer, but usually include the following main parameters:

1.Model: This is the specific model name or number of the device.
2.Maximum drawing force: The maximum drawing capacity of the hydraulic cold drawing machine, usually expressed in tons (T).
3.Table size: The length and width of the table, usually expressed in millimeters (mm) or inches (in).
4.Drawing speed: The working speed of the hydraulic cylinder in the drawing process, usually expressed in millimeters/second (mm/s) or meters/minutes (m/min).
5.Cylinder stroke: The maximum stroke length of the hydraulic cylinder, usually expressed in millimeters (mm).
6.Hydraulic system pressure: The highest working pressure of the hydraulic system, usually expressed in MPa or Bar.
7.Power: The motor power that drives the hydraulic pump, usually expressed in kilowatts (kW).
8.Weight of the whole machine: the total weight of the hydraulic cold drawing machine, usually expressed in tons (T) or kilograms (kg).
9.Overall size: The total overall size of the hydraulic cold drawing machine (length × width × height), usually expressed in millimeters (mm).
10.Control system: Type and model of numerical control system or manual control system.
11.Year of manufacture: The year of the cold drawing mechanism, which helps to understand the service life and wear degree of the machine.
12.Maintenance records: Maintenance and maintenance records of the equipment, which can reflect the status and reliability of the equipment.

When buying a used hydraulic cold draw machine, it is recommended to carefully check the technical parameters, use status and maintenance records of the equipment to ensure that its performance meets your needs, while also taking into account the wear and tear of the equipment and maintenance history.

For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com

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When buying used equipment, it is very important to understand the parameters of the specific model and the use of the equipment in detail. It is best to contact the seller, ask for detailed technical specifications and use records of the equipment, and carry out on-site inspection and testing.

For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com

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1.Model: The specific model will vary depending on the brand.
2.Scraping width: Maximum scraping width, usually between 600-3000mm.
3.Scraping length: Maximum scraping length, usually between 2000-8000mm.
4.Table size: according to the specifications of the machine.
5.Spindle speed: usually between hundreds to thousands of RPM, the specific value depends on the machine tool model.
6.Motor power: usually ranging from a few kilowatts to tens of kilowatts.
7.Number of tool holders: The number of tool holders of different models may be different.
8.Control system: Old machine tools may be equipped with traditional manual control systems, and may also be upgraded to numerical control systems.
9.Machine weight: several tons to dozens of tons.
10.Accuracy: Most scraping and rolling machine tools have high processing accuracy.

When buying used equipment, it is very important to understand the parameters of the specific model and the use of the equipment in detail. It is best to contact the seller, ask for detailed technical specifications and use records of the equipment, and carry out on-site inspection and testing.

For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com

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Wall thickness range: Wall thickness range of the pipe.
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3.Cooling method:
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4.Atmosphere control:
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In order to ensure that the right used equipment is selected, it is recommended to actually look at the condition of the equipment, understand the age of the equipment and maintenance records, and it is best to consult a professional evaluation.

For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com

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The parameters of the used stainless steel line bright annealing furnace usually affect its working efficiency and the quality of the final product. Here are some typical parameters:

1.Specifications:
Pipe diameter range: Pipe diameter suitable for processing.
Wall thickness range: Wall thickness range of the pipe.
Processing speed: annealing furnace processing speed of stainless steel pipe.

2.Temperature control:
Maximum temperature: The maximum operating temperature is usually 1000°C to 1200°C.
Heating method: electric heating, gas heating or other heating method.
Temperature uniformity: Ensure uniform temperature distribution in all areas of the furnace.

3.Cooling method:
Air cooling: Use air for rapid cooling.
Water cooling: Use water to improve cooling efficiency.

4.Atmosphere control:
Type of protective gas: Commonly used hydrogen, nitrogen or ammonia decomposition gas.
Gas flow and pressure: Protect gas flow and pressure control.

5.Electrical parameters:
Voltage: Voltage range required for operation.
Power: Total power of the device.

6.Other parameters:
Furnace size: The specific size of the furnace determines the length and diameter of the pipe that can be processed.
Transportation mode: The transmission mode of the pipe in the furnace, such as chain transmission, roller table transmission, etc.
Control mode: manual control, CNC or PLC control system.

In order to ensure that the right used equipment is selected, it is recommended to actually look at the condition of the equipment, understand the age of the equipment and maintenance records, and it is best to consult a professional evaluation.

For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com

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1.Equipment status: Check the overall condition of the equipment in detail, including whether there is wear, damage, rust and other conditions. Ask the seller about the age and maintenance history of the equipment.

2.Manufacturers and brands: Choose equipment from well-known brands or trusted manufacturers, which can ensure the quality and performance of the equipment. Look online for word-of-mouth and user reviews of the brand.

3.Model and parameters: Confirm whether the specific model and technical parameters of the required unit meet your production needs, such as the type, thickness and width of processing materials, and the molding speed of the equipment.

4.Functional test: try to carry out field tests before purchase to check the operation of the equipment to ensure the normal operation of all functions, including the degree of automation, roll change function, production efficiency, etc.

5.After-sales service: Understand the seller's after-sales service, whether to provide installation and commissioning, technical guidance and maintenance services. This can ensure that the problems during the operation of the equipment can be solved in time.

6.Reasonable price: Compare the price of similar equipment on the market to ensure that the purchase of equipment is reasonable. If the price is significantly lower than the market price, it is necessary to carefully judge the actual condition of the equipment.

7.Contracts and procedures: Ensure that the purchase procedures of equipment are complete, sign a formal purchase and sales contract, clarify the rights and obligations of both parties, and ensure that the equipment transfer procedures are legal and compliant.

Before making a final decision, consult and compare in many aspects to ensure that the second-hand automatic non-changing roll cold bending unit purchased can bring benefits to your production.

For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com

JinYuJie-Used Pipe Mills Supplier(Please click the link→) :second-hand pipe mill
Detail
When purchasing used automatic cold bending units without changing rollers, the following aspects should be paid attention to:

1.Equipment status: Check the overall condition of the equipment in detail, including whether there is wear, damage, rust and other conditions. Ask the seller about the age and maintenance history of the equipment.

2.Manufacturers and brands: Choose equipment from well-known brands or trusted manufacturers, which can ensure the quality and performance of the equipment. Look online for word-of-mouth and user reviews of the brand.

3.Model and parameters: Confirm whether the specific model and technical parameters of the required unit meet your production needs, such as the type, thickness and width of processing materials, and the molding speed of the equipment.

4.Functional test: try to carry out field tests before purchase to check the operation of the equipment to ensure the normal operation of all functions, including the degree of automation, roll change function, production efficiency, etc.

5.After-sales service: Understand the seller's after-sales service, whether to provide installation and commissioning, technical guidance and maintenance services. This can ensure that the problems during the operation of the equipment can be solved in time.

6.Reasonable price: Compare the price of similar equipment on the market to ensure that the purchase of equipment is reasonable. If the price is significantly lower than the market price, it is necessary to carefully judge the actual condition of the equipment.

7.Contracts and procedures: Ensure that the purchase procedures of equipment are complete, sign a formal purchase and sales contract, clarify the rights and obligations of both parties, and ensure that the equipment transfer procedures are legal and compliant.

Before making a final decision, consult and compare in many aspects to ensure that the second-hand automatic non-changing roll cold bending unit purchased can bring benefits to your production.

For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com

JinYuJie-Used Pipe Mills Supplier(Please click the link→) :second-hand pipe mill
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Email: zty@usedpipemill.com
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