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Why does the used roll forming machine flying saw saw lack of lubrication?
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- Release time：2022-03-26 11:30
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【概要描述】When the used roll forming machine produces steel pipes, the pipe fittings move at a constant speed according to the set speed, and the saw car is stationary relative to the unit before the sawing process. When the steel pipe reaches the set length, the clamping device of the saw car clamps the steel pipe, and the drive mechanism drives the saw car to move with the steel pipe and perform the sawing process until the sawing operation is completed. When the sawing process of the flying saw is completed, the driving device drives the saw carriage to return to the initial position. The reciprocating motion of the saw car is realized by the relative movement of the rack at the bottom of the saw car and the gear fixedly installed on the machine bed system.
Why does the used roll forming machine flying saw saw lack of lubrication?
【概要描述】When the used roll forming machine produces steel pipes, the pipe fittings move at a constant speed according to the set speed, and the saw car is stationary relative to the unit before the sawing process. When the steel pipe reaches the set length, the clamping device of the saw car clamps the steel pipe, and the drive mechanism drives the saw car to move with the steel pipe and perform the sawing process until the sawing operation is completed. When the sawing process of the flying saw is completed, the driving device drives the saw carriage to return to the initial position. The reciprocating motion of the saw car is realized by the relative movement of the rack at the bottom of the saw car and the gear fixedly installed on the machine bed system.
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- Release time：2022-03-26 11:30
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Detail
When the used roll forming machine produces steel pipes, the pipe fittings move at a constant speed according to the set speed, and the saw car is stationary relative to the unit before the sawing process. When the steel pipe reaches the set length, the clamping device of the saw car clamps the steel pipe, and the drive mechanism drives the saw car to move with the steel pipe and perform the sawing process until the sawing operation is completed. When the sawing process of the flying saw is completed, the driving device drives the saw carriage to return to the initial position. The reciprocating motion of the saw car is realized by the relative movement of the rack at the bottom of the saw car and the gear fixedly installed on the machine bed system.
Status of insufficient lubrication
In the current gear and rack transmission system of the flying saw, the lubrication between the gear and the rack is mostly achieved by manual and regular application of grease. Manually applying grease on a regular basis is labor-intensive and time-consuming, and the working conditions of the flying saw are complicated, the humidity between the contact surfaces of the gear and the rack is high and the ash content is high, and the grease is difficult to adhere for a long time. The strip bears a large impact force. Once the grease falls off or is not applied in time, the gear and the rack are in direct contact with each other for dry friction, which will not only increase the movement resistance of the equipment, cause energy waste, and increase operating costs; Rack wear.
Frequent maintenance and replacement of gears and racks for used roll forming machine flying saws greatly increase production costs and reduce production efficiency. Before the technical improvement, the gears were replaced once every 2~3 months on average, and the racks were replaced once every 5~6 months; and each time the gears were replaced, 2~3 people worked for 2~3 hours, and it took 2~3 hours to replace the racks. 3 people work for 3~4 hours, and the replacement of the whole set of gears and racks requires 3~4 people to work for 5~6 hours. This does not include the usual repair costs and the production impact of downtime to replace parts. Therefore, solving the problem of poor lubrication of gears and racks is an urgent technical problem for steel pipe manufacturers to solve.
According to the problem of insufficient lubrication of the used roll forming machine flying saw to saw car, we will propose how to improve the lubrication mechanism. For everyone to answer the intractable problems of insufficient lubrication of the used roll forming machine flying saw to saw car.
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Time of issue : 2024-12-03
1.Basic construction: A typical roller type bedroom spiral hoop usually consists of two sets of rollers that form a spiral shaped channel for guiding and supporting the metal strip.
2.Operation principle: When the metal strip passes through the looper, the strip is guided and supported in the spiral path. Due to the spiral structure of the looper, the strip can be smoothly transmitted under the condition of uneven strip speed to ensure the normal progress of the subsequent process.
3.Commissioning and maintenance: Used equipment needs to be inspected and maintained in detail before use. Includes:
Cleaning: Remove oil, dust and so on from the surface.
Lubrication: Check and add lubricating oil to ensure the normal operation of each transmission component.
Calibration: Ensure that the neutralization pressure of the roller is set correctly.
Replacement parts: Check for wear and replace necessary parts.
4.Application process: In the process of use, it is necessary to pay attention to the operation specifications, monitor the operating status of the equipment, and adjust the equipment parameters in time to meet the strip specifications and process requirements. In addition, it is also necessary to pay attention to safe operation to prevent accidents.
Through the above methods, the used roller bedroom spiral looper can continue to play its function and provide support for metal processing production.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier：www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier（Please click the link→) :second-hand pipe mill
1.Basic construction: A typical roller type bedroom spiral hoop usually consists of two sets of rollers that form a spiral shaped channel for guiding and supporting the metal strip.
2.Operation principle: When the metal strip passes through the looper, the strip is guided and supported in the spiral path. Due to the spiral structure of the looper, the strip can be smoothly transmitted under the condition of uneven strip speed to ensure the normal progress of the subsequent process.
3.Commissioning and maintenance: Used equipment needs to be inspected and maintained in detail before use. Includes:
Cleaning: Remove oil, dust and so on from the surface.
Lubrication: Check and add lubricating oil to ensure the normal operation of each transmission component.
Calibration: Ensure that the neutralization pressure of the roller is set correctly.
Replacement parts: Check for wear and replace necessary parts.
4.Application process: In the process of use, it is necessary to pay attention to the operation specifications, monitor the operating status of the equipment, and adjust the equipment parameters in time to meet the strip specifications and process requirements. In addition, it is also necessary to pay attention to safe operation to prevent accidents.
Through the above methods, the used roller bedroom spiral looper can continue to play its function and provide support for metal processing production.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier：www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier（Please click the link→) :second-hand pipe mill
The mold types and types of used precision high-frequency welded pipe units
Time of issue : 2024-11-30
1.Molding die: used to shape steel strip into pipe. This type of mold usually consists of multiple sets of rollers, and the forming process is completed by gradual pressure.
2.Welding die: Specially used for high-frequency welding process to ensure the quality and accuracy of the weld. These molds are often used to ensure that the joint parts of the pipe are precisely aligned and soldered securely.
3.Sizing die: used for further sizing and straightening of the pipe after welding to ensure the dimensional accuracy of the final product. These molds allow the pipe to achieve the desired diameter and roundness.
4.Shaping mold: used to shape the welded pipe that has been formed to ensure that it meets the specified size and shape requirements.
5.Straightening mold: used to straighten the welded pipe and correct the bending and deformation of the pipe to ensure its flatness in the production process.
6.Surface treatment mold: These molds are used to treat the surface of the pipe, such as deburring, polishing, etc., to ensure the smooth and smooth surface of the pipe.
7.Cutting mold: used to cut the produced welded pipe to the required length according to demand. The main function of these molds is to ensure that the cutting is straight and high precision.
Each mold plays an important role in the production process, ensuring the quality and production efficiency of the welded pipe. According to the specific use and needs, different types of molds can be combined to achieve the best production results.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier：www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier（Please click the link→) :second-hand pipe mill
1.Molding die: used to shape steel strip into pipe. This type of mold usually consists of multiple sets of rollers, and the forming process is completed by gradual pressure.
2.Welding die: Specially used for high-frequency welding process to ensure the quality and accuracy of the weld. These molds are often used to ensure that the joint parts of the pipe are precisely aligned and soldered securely.
3.Sizing die: used for further sizing and straightening of the pipe after welding to ensure the dimensional accuracy of the final product. These molds allow the pipe to achieve the desired diameter and roundness.
4.Shaping mold: used to shape the welded pipe that has been formed to ensure that it meets the specified size and shape requirements.
5.Straightening mold: used to straighten the welded pipe and correct the bending and deformation of the pipe to ensure its flatness in the production process.
6.Surface treatment mold: These molds are used to treat the surface of the pipe, such as deburring, polishing, etc., to ensure the smooth and smooth surface of the pipe.
7.Cutting mold: used to cut the produced welded pipe to the required length according to demand. The main function of these molds is to ensure that the cutting is straight and high precision.
Each mold plays an important role in the production process, ensuring the quality and production efficiency of the welded pipe. According to the specific use and needs, different types of molds can be combined to achieve the best production results.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier：www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier（Please click the link→) :second-hand pipe mill
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Time of issue : 2024-11-29
1.Initial development stage
In the early stages of roll forming technology, machining mainly relies on manual operation and simple mechanical devices. This kind of equipment has simple structure and is difficult to meet the production needs of complex profiles.
2.Mechanization improvement
With the advance of the Industrial Revolution, the degree of mechanization has gradually increased. Roller forming machines began to be equipped with electric motors and mechanical transmission systems, which increased production efficiency and output.
3.Automation and CNC technology
In the late 20th century, the development of computer technology led to the introduction of automation and numerical control technology (CNC). CNC roller forming machine can realize high-precision and high-efficiency automatic processing through programming, reducing labor costs and improving product quality.
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The new generation of roll forming machines introduces advanced control systems, including PLC (Programmable logic controller) and HMI (human machine interface), making operation easier and more intelligent. At the same time, the development of sensor technology also provides support for real-time monitoring and precise control.
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8.Environmental protection and energy saving technology
Environmental protection and energy saving technologies also play an important role in modern roll forming machines. Reduce energy consumption and environmental pollution through optimized design, use of energy-efficient motors and energy recovery devices, and achieve sustainable development.
In short, roll forming machine technology in the continuous innovation and development, through the use of new materials, new processes and intelligent technology, greatly improve the production capacity and product quality, to meet the manufacturing needs of different industries.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier：www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier（Please click the link→) :second-hand pipe mill
1.Initial development stage
In the early stages of roll forming technology, machining mainly relies on manual operation and simple mechanical devices. This kind of equipment has simple structure and is difficult to meet the production needs of complex profiles.
2.Mechanization improvement
With the advance of the Industrial Revolution, the degree of mechanization has gradually increased. Roller forming machines began to be equipped with electric motors and mechanical transmission systems, which increased production efficiency and output.
3.Automation and CNC technology
In the late 20th century, the development of computer technology led to the introduction of automation and numerical control technology (CNC). CNC roller forming machine can realize high-precision and high-efficiency automatic processing through programming, reducing labor costs and improving product quality.
4.Advanced control system
The new generation of roll forming machines introduces advanced control systems, including PLC (Programmable logic controller) and HMI (human machine interface), making operation easier and more intelligent. At the same time, the development of sensor technology also provides support for real-time monitoring and precise control.
5.High strength materials and new coatings
Modern roller forming machines use high-strength materials and advanced coating technology on roller wheels and other key components, which not only improves the durability and service life of the equipment, but also better ADAPTS to the processing needs of high-strength and high-hardness materials.
6.Modularity and flexibility
In recent years, modular design has become a significant trend in roll forming machines. This design allows the equipment to have greater flexibility, can quickly adjust and replace different modules according to production needs, to adapt to diverse, customized production requirements.
7.Intelligent manufacturing and Industrial Internet
With the advancement of Industry 4.0, intelligent manufacturing and industrial Internet technologies are gradually applied to roll forming machines. Through data acquisition, analysis and remote monitoring, intelligent equipment operation and production management are realized, improving the efficiency and reliability of the entire manufacturing process.
8.Environmental protection and energy saving technology
Environmental protection and energy saving technologies also play an important role in modern roll forming machines. Reduce energy consumption and environmental pollution through optimized design, use of energy-efficient motors and energy recovery devices, and achieve sustainable development.
In short, roll forming machine technology in the continuous innovation and development, through the use of new materials, new processes and intelligent technology, greatly improve the production capacity and product quality, to meet the manufacturing needs of different industries.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier：www.usedpipemill.com
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Time of issue : 2024-11-28
1.Equipment procurement cost: The purchase price of second-hand equipment is usually lower than that of new equipment, but factors such as the service life, brand, model and functional perfection of the equipment need to be considered.
2.Transportation and installation costs: The cost of transporting the equipment from the place of purchase to the place of use and installing it, including handling, installation and calibration costs.
3.Maintenance and repair costs: Since the used equipment has been used, more maintenance and repair may be required. Therefore, regular maintenance costs and expected repair costs should be considered.
4.Operating costs: includes electricity and other energy consumption, as well as operator salaries and training costs.
5.Spare parts and consumables cost: Used equipment may require more frequent replacement of spare parts and consumables, which will also increase costs.
6.Upgrade and retrofit costs: In order to meet production needs, it may be necessary to upgrade or retrofit used equipment, and these costs need to be taken into account.
7.Warranty and after-sales service cost: Used equipment may have no warranty or a short warranty period, so after-sales service costs need to be taken into account.
In order to effectively control the cost of the second-hand pipe straightener, it is recommended to carry out a comprehensive cost accounting and benefit analysis, select the second-hand equipment with good reputation and good technical conditions, and do a detailed maintenance plan to extend the service life of the equipment and ensure its stable operation.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier：www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier（Please click the link→) :second-hand pipe mill
1.Equipment procurement cost: The purchase price of second-hand equipment is usually lower than that of new equipment, but factors such as the service life, brand, model and functional perfection of the equipment need to be considered.
2.Transportation and installation costs: The cost of transporting the equipment from the place of purchase to the place of use and installing it, including handling, installation and calibration costs.
3.Maintenance and repair costs: Since the used equipment has been used, more maintenance and repair may be required. Therefore, regular maintenance costs and expected repair costs should be considered.
4.Operating costs: includes electricity and other energy consumption, as well as operator salaries and training costs.
5.Spare parts and consumables cost: Used equipment may require more frequent replacement of spare parts and consumables, which will also increase costs.
6.Upgrade and retrofit costs: In order to meet production needs, it may be necessary to upgrade or retrofit used equipment, and these costs need to be taken into account.
7.Warranty and after-sales service cost: Used equipment may have no warranty or a short warranty period, so after-sales service costs need to be taken into account.
In order to effectively control the cost of the second-hand pipe straightener, it is recommended to carry out a comprehensive cost accounting and benefit analysis, select the second-hand equipment with good reputation and good technical conditions, and do a detailed maintenance plan to extend the service life of the equipment and ensure its stable operation.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier：www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier（Please click the link→) :second-hand pipe mill
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Email: zty@usedpipemill.com
Company address:No. A99, East Lecong Avenue, Lecong Town, Foshan City, Guangdong Province
Wechat: 13392281699
Email: zty@usedpipemill.com
Company address:No. A99, East Lecong Avenue, Lecong Town, Foshan City, Guangdong Province
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