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What are the advantages of spiral welded pipes from Used Spiral Welded Pipe Supplier?
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【概要描述】What are the advantages of spiral welded pipes? In various fields such as architecture, oil and gas, water transportation, spiral welded pipes are widely used for their excellent performance and durability. JinYuJie--Used Spiral Welded Pipe Mills Supplier(Please click this link) : Used Spiral Welded Pipe Mills
What are the advantages of spiral welded pipes from Used Spiral Welded Pipe Supplier?
【概要描述】What are the advantages of spiral welded pipes?
In various fields such as architecture, oil and gas, water transportation, spiral welded pipes are widely used for their excellent performance and durability.
JinYuJie--Used Spiral Welded Pipe Mills Supplier(Please click this link) : Used Spiral Welded Pipe Mills
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In various fields such as architecture, oil and gas, water transportation, spiral welded pipes are widely used for their excellent performance and durability.
JinYuJie--Used Spiral Welded Pipe Mills Supplier(Please click this link) : Used Spiral Welded Pipe Mills
JinYuJie--Used Spiral Welded Pipe Mills Supplier(Please click this link) : Used Spiral Welded Pipe Mills
Firstly,Wide range of applications.
In various fields such as architecture, oil and gas, water transportation, spiral welded pipes are widely used for their excellent performance and durability.
Secondly,The specifications are diverse to meet various needs.
The spiral welded pipes have diameters ranging from 219mm to 3200mm, wall thicknesses from 2mm to 40mm, and lengths can be customized according to demand. The diverse specifications enable spiral welded pipes to meet various engineering needs.
JinYuJie--Used Spiral Welded Pipe Mills Supplier(Please click this link) : Used Spiral Welded Pipe Mills
JinYuJie--Used Spiral Welded Pipe Mills Supplier(Please click this link) : Used Spiral Welded Pipe Mills
Thirdly,Quality assurance, long service life.
Using advanced production processes and high-quality raw materials, we strictly control every production step to ensure that every spiral welded pipes meets high quality standards. Spiral welded pipes have excellent corrosion resistance and fatigue resistance, with a long service life.
Fourthly,Convenient installation and transportation.
The shape design of spiral welded pipes makes it more convenient in the installation process, which can reduce the installation time and labor cost. In addition, the spiral welded pipes can also be customized according to customer needs, which greatly improves the transportation efficiency.
JinYuJie--Used Spiral Welded Pipe Mills Supplier(Please click this link) : Used Spiral Welded Pipe Mills
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Application of high precision steel pipe produced by pipe welding machine in modern industry
Time of issue : 2025-02-11
1. The characteristics of high-precision steel pipe
High dimensional accuracy: small outer diameter, wall thickness tolerance (usually up to ±0.05mm), low ellipticity.
Excellent surface quality: smooth weld without burrs, surface finish Ra≤0.8μm.
Stable mechanical properties: weld strength close to the base material, uniform compressive/tensile properties.
Applicable materials: stainless steel (304/316L), carbon steel, alloy steel (such as API series), etc.
2. Core production process
(1) Type of pipe welding machine
High-frequency welding (HFW) : high efficiency, suitable for medium thin wall pipe (Φ10~Φ600mm), need to cooperate with precision forming unit.
Laser welding: small heat affected zone, narrow weld (0.1~0.3mm), suitable for ultra-thin walls (such as 0.3mm) or special alloys.
TIG welding: For high alloy steel or thick wall pipe, higher weld purity.
(2) Key process links
Forming process: multi-roll continuous cold forming, dynamic adjustment of roll parameters to compensate for rebound.
Welding control:
High frequency welding: precise control of current frequency (100~400kHz) and extrusion amount.
Laser welding: focus position accuracy ±0.05mm, real-time depth monitoring (such as CCD vision).
Online detection:
Eddy current inspection (ET) : Detection of surface cracks.
Ultrasonic inspection (UT) : detection of internal defects (sensitivity Φ0.5mm equivalent flat hole).
Laser caliper: Outer diameter closed loop control (accuracy ±0.01mm).
3. Post-processing technology
Heat treatment: bright annealing (hydrogen nitrogen protection atmosphere) to eliminate stress, hardness fluctuation ≤3HRC.
Straightening: multi-roll precision straightening, straightness ≤0.5mm/m.
Surface treatment:
Electrolytic polishing (EP) : For medical/food grade stainless steel tubes, Ra up to 0.2μm.
Coating: hot dip galvanizing (zinc layer ≥80μm) or electroless nickel plating (uniform thickness ±2μm).
4. Typical application areas
Automobile manufacturing: fuel injection pipe (tolerance ±0.03mm), hydraulic pipe.
Semiconductor equipment: Ultra-high clean gas delivery pipe (inner wall EP treatment, particle ≤Class 5).
Medical instruments: endoscopic catheter (Φ1~5mm, wall thickness 0.1mm).
Energy industry: Instrument tubes for nuclear power plants (SA213-TP347H material, intergranular corrosion test passed).
5. Quality control standards
International standard:
ASTM A269 (Universal Seamless and Welded Austenitic Stainless Steel Pipe)
EN 10305-4 (Precision welded pipes for hydraulic systems)
Industry certification: ISO 9001, PED 2014/68/EU (Pressure Equipment Directive).
6. Technological trends
Intelligent production: AI algorithm optimizes welding parameters, and the yield is increased to more than 99.5%.
Composite process: laser + arc composite welding, both efficiency and quality (speed increased by 30%).
Green manufacturing: low energy high frequency power supply (efficiency ≥90%), waste acid recovery ≥95%.
Through the above process optimization and strict quality control, the high-precision steel pipe produced by the pipe welding machine can meet the demanding requirements of size, performance and reliability in high-end industrial fields. In actual production, the process route needs to be customized according to the material characteristics and uses, for example, medical tubes need to undergo additional passivation treatment and biocompatibility testing.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier：www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier（Please click the link→) :second-hand pipe mill
1. The characteristics of high-precision steel pipe
High dimensional accuracy: small outer diameter, wall thickness tolerance (usually up to ±0.05mm), low ellipticity.
Excellent surface quality: smooth weld without burrs, surface finish Ra≤0.8μm.
Stable mechanical properties: weld strength close to the base material, uniform compressive/tensile properties.
Applicable materials: stainless steel (304/316L), carbon steel, alloy steel (such as API series), etc.
2. Core production process
(1) Type of pipe welding machine
High-frequency welding (HFW) : high efficiency, suitable for medium thin wall pipe (Φ10~Φ600mm), need to cooperate with precision forming unit.
Laser welding: small heat affected zone, narrow weld (0.1~0.3mm), suitable for ultra-thin walls (such as 0.3mm) or special alloys.
TIG welding: For high alloy steel or thick wall pipe, higher weld purity.
(2) Key process links
Forming process: multi-roll continuous cold forming, dynamic adjustment of roll parameters to compensate for rebound.
Welding control:
High frequency welding: precise control of current frequency (100~400kHz) and extrusion amount.
Laser welding: focus position accuracy ±0.05mm, real-time depth monitoring (such as CCD vision).
Online detection:
Eddy current inspection (ET) : Detection of surface cracks.
Ultrasonic inspection (UT) : detection of internal defects (sensitivity Φ0.5mm equivalent flat hole).
Laser caliper: Outer diameter closed loop control (accuracy ±0.01mm).
3. Post-processing technology
Heat treatment: bright annealing (hydrogen nitrogen protection atmosphere) to eliminate stress, hardness fluctuation ≤3HRC.
Straightening: multi-roll precision straightening, straightness ≤0.5mm/m.
Surface treatment:
Electrolytic polishing (EP) : For medical/food grade stainless steel tubes, Ra up to 0.2μm.
Coating: hot dip galvanizing (zinc layer ≥80μm) or electroless nickel plating (uniform thickness ±2μm).
4. Typical application areas
Automobile manufacturing: fuel injection pipe (tolerance ±0.03mm), hydraulic pipe.
Semiconductor equipment: Ultra-high clean gas delivery pipe (inner wall EP treatment, particle ≤Class 5).
Medical instruments: endoscopic catheter (Φ1~5mm, wall thickness 0.1mm).
Energy industry: Instrument tubes for nuclear power plants (SA213-TP347H material, intergranular corrosion test passed).
5. Quality control standards
International standard:
ASTM A269 (Universal Seamless and Welded Austenitic Stainless Steel Pipe)
EN 10305-4 (Precision welded pipes for hydraulic systems)
Industry certification: ISO 9001, PED 2014/68/EU (Pressure Equipment Directive).
6. Technological trends
Intelligent production: AI algorithm optimizes welding parameters, and the yield is increased to more than 99.5%.
Composite process: laser + arc composite welding, both efficiency and quality (speed increased by 30%).
Green manufacturing: low energy high frequency power supply (efficiency ≥90%), waste acid recovery ≥95%.
Through the above process optimization and strict quality control, the high-precision steel pipe produced by the pipe welding machine can meet the demanding requirements of size, performance and reliability in high-end industrial fields. In actual production, the process route needs to be customized according to the material characteristics and uses, for example, medical tubes need to undergo additional passivation treatment and biocompatibility testing.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier：www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier（Please click the link→) :second-hand pipe mill
The relationship between pipe welding machine and automobile frame manufacturing
Time of issue : 2025-02-08
1.The role of pipe welding machine in the manufacture of automobile frame
Pipe production: The welding pipe machine is used to manufacture high-precision welded steel pipes, which constitute the longitudinal beams, beams, anti-collision beams and other key components of the automobile frame. High frequency welding (HFW) or laser welding technology can produce steel pipes with uniform wall thickness and strength of more than 800MPa to meet the needs of lightweight.
Customized processing: Through flexible forming technology, the welding machine can produce special-shaped cross section pipes (such as rectangular, trapezoidal), adapt to the topology optimization design of different models of frames, improve space utilization and impact energy absorption efficiency.
2.The core requirements of the welding pipe process for automobile frames
Material properties: DP600/DP800 duplex steel or 22MnB5 thermoforming steel should be used, and online heat treatment (such as induction annealing) should be carried out after welding to ensure the microstructure consistency between the weld zone and the base material and avoid HAZ (heat affected zone) softening.
Dimensional accuracy: Diameter tolerance should be controlled within ±0.2mm, ellipticity ≤0.5%, to ensure the matching accuracy of the assembly and stamping parts (clearance <0.5mm).
3.Key technology breakthrough point
Laser-MAG composite welding: the penetration depth can reach 8mm, the welding speed is increased to 6m/min, the heat input is reduced by 30%, and the welding deformation of the frame is significantly reduced (≤1.5mm/m).
Online quality monitoring: high-speed CCD vision system (sampling rate 2000fps) with eddy current detection, to achieve real-time detection of weld defects, miss rate <0.01%.
4.Cost-performance balance
Compared with the stamping and welding structure, the welded pipe frame can reduce the weight by 15-20%, the material utilization rate is increased to 95%, and the manufacturing cost of the bicycle is reduced by about 1200 yuan. However, it is necessary to increase the investment in roller forming molds (about 2 million yuan/set).
5.Industry Application Cases
- An independent brand pure level station adopts 3D variable cross-section welded pipe subframe, with torsional rigidity increased to 27000Nm/°, 40% higher than the traditional structure, and the battery pack space utilization increased by 12%.
Conclusion
The penetration rate of welded pipe technology in the field of automotive frames is growing at a rate of 8% per year, and future development directions include:
Intelligent welded pipe system (digital twin model real-time control molding parameters)
Magnesium alloy /CFRP composite pipe welding process
Topological optimization driven continuous forming technology for variable thickness pipes
It is recommended to pay attention to the update of the ISO 15614 standard and the latest certification requirements for automotive welded pipe processes in ASME BPVC Section IX to ensure technical compliance.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier：www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier（Please click the link→) :second-hand pipe mill
1.The role of pipe welding machine in the manufacture of automobile frame
Pipe production: The welding pipe machine is used to manufacture high-precision welded steel pipes, which constitute the longitudinal beams, beams, anti-collision beams and other key components of the automobile frame. High frequency welding (HFW) or laser welding technology can produce steel pipes with uniform wall thickness and strength of more than 800MPa to meet the needs of lightweight.
Customized processing: Through flexible forming technology, the welding machine can produce special-shaped cross section pipes (such as rectangular, trapezoidal), adapt to the topology optimization design of different models of frames, improve space utilization and impact energy absorption efficiency.
2.The core requirements of the welding pipe process for automobile frames
Material properties: DP600/DP800 duplex steel or 22MnB5 thermoforming steel should be used, and online heat treatment (such as induction annealing) should be carried out after welding to ensure the microstructure consistency between the weld zone and the base material and avoid HAZ (heat affected zone) softening.
Dimensional accuracy: Diameter tolerance should be controlled within ±0.2mm, ellipticity ≤0.5%, to ensure the matching accuracy of the assembly and stamping parts (clearance <0.5mm).
3.Key technology breakthrough point
Laser-MAG composite welding: the penetration depth can reach 8mm, the welding speed is increased to 6m/min, the heat input is reduced by 30%, and the welding deformation of the frame is significantly reduced (≤1.5mm/m).
Online quality monitoring: high-speed CCD vision system (sampling rate 2000fps) with eddy current detection, to achieve real-time detection of weld defects, miss rate <0.01%.
4.Cost-performance balance
Compared with the stamping and welding structure, the welded pipe frame can reduce the weight by 15-20%, the material utilization rate is increased to 95%, and the manufacturing cost of the bicycle is reduced by about 1200 yuan. However, it is necessary to increase the investment in roller forming molds (about 2 million yuan/set).
5.Industry Application Cases
- An independent brand pure level station adopts 3D variable cross-section welded pipe subframe, with torsional rigidity increased to 27000Nm/°, 40% higher than the traditional structure, and the battery pack space utilization increased by 12%.
Conclusion
The penetration rate of welded pipe technology in the field of automotive frames is growing at a rate of 8% per year, and future development directions include:
Intelligent welded pipe system (digital twin model real-time control molding parameters)
Magnesium alloy /CFRP composite pipe welding process
Topological optimization driven continuous forming technology for variable thickness pipes
It is recommended to pay attention to the update of the ISO 15614 standard and the latest certification requirements for automotive welded pipe processes in ASME BPVC Section IX to ensure technical compliance.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier：www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier（Please click the link→) :second-hand pipe mill
89 Pipe welding machine is used to produce steel pipes for highway fences
Time of issue : 2025-02-07
89 The working principle of the pipe welding machine 89 The pipe welding machine uncoils the steel strip, feeds and welds it into a round steel pipe, and then cools, straightens and cuts the steel pipe to the required length. The main steps include:
1. Uncoiling: Unroll the steel strip from the drum and level it through the straightener.
2. Forming: The steel strip is rolled into a tube shape through a series of roller wheels.
3. Welding: high frequency current is used to heat the joint of the steel strip, so as to weld the steel pipe.
4. Cooling: The welded steel pipe is cooled by cooling equipment.
5. Straightening and cutting: Finally, straighten and cut the steel pipe to the required length.
The main steel pipe used in the highway fence needs to have a certain strength and impact resistance, but also corrosion resistance. Specific features include:
1. High strength: the steel pipe must be able to withstand the impact to ensure the safety of the highway.
2. Corrosion resistance: steel pipes are usually galvanized to enhance their corrosion resistance and adapt to harsh outdoor environments.
3. Standard size: The steel pipe produced generally has strict size requirements to ensure the stability of the fixed connection of each fence.
The steel pipe produced by the 89 pipe welding machine plays a skeleton role in the highway fence, and its application is reflected in:
1. Guardrail: installed on both sides of the highway or in the middle, to prevent the vehicle from losing control of the road, to protect the safety of the driver.
2. Isolation belt: Set isolation belts between lanes in different directions to prevent vehicles from crossing lanes and reduce the incidence of accidents.
3. Sound barrier: The use of steel pipe frame to support the sound barrier plate to reduce the impact of road noise on the surrounding environment.
In short, the 89 pipe welding machine plays a key role in the production of steel pipes for highway fences, ensuring the stability, durability and safety of the fences, thus providing a reliable guarantee for the safe operation of the highways.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier：www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier（Please click the link→) :second-hand pipe mill
89 The working principle of the pipe welding machine 89 The pipe welding machine uncoils the steel strip, feeds and welds it into a round steel pipe, and then cools, straightens and cuts the steel pipe to the required length. The main steps include:
1. Uncoiling: Unroll the steel strip from the drum and level it through the straightener.
2. Forming: The steel strip is rolled into a tube shape through a series of roller wheels.
3. Welding: high frequency current is used to heat the joint of the steel strip, so as to weld the steel pipe.
4. Cooling: The welded steel pipe is cooled by cooling equipment.
5. Straightening and cutting: Finally, straighten and cut the steel pipe to the required length.
The main steel pipe used in the highway fence needs to have a certain strength and impact resistance, but also corrosion resistance. Specific features include:
1. High strength: the steel pipe must be able to withstand the impact to ensure the safety of the highway.
2. Corrosion resistance: steel pipes are usually galvanized to enhance their corrosion resistance and adapt to harsh outdoor environments.
3. Standard size: The steel pipe produced generally has strict size requirements to ensure the stability of the fixed connection of each fence.
The steel pipe produced by the 89 pipe welding machine plays a skeleton role in the highway fence, and its application is reflected in:
1. Guardrail: installed on both sides of the highway or in the middle, to prevent the vehicle from losing control of the road, to protect the safety of the driver.
2. Isolation belt: Set isolation belts between lanes in different directions to prevent vehicles from crossing lanes and reduce the incidence of accidents.
3. Sound barrier: The use of steel pipe frame to support the sound barrier plate to reduce the impact of road noise on the surrounding environment.
In short, the 89 pipe welding machine plays a key role in the production of steel pipes for highway fences, ensuring the stability, durability and safety of the fences, thus providing a reliable guarantee for the safe operation of the highways.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier：www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier（Please click the link→) :second-hand pipe mill
Purchase used pipe making machine
Time of issue : 2025-01-23
1.Supply channels:
Online marketplaces: For example, Taobao, Alibaba, Jingdong and other platforms can search and find used equipment.
Professional used equipment market: Some areas have a special used equipment market, you can view the equipment situation on the spot.
Industry exhibitions: Participate in machinery, manufacturing related exhibitions, sometimes you can find suppliers to provide second-hand equipment opportunities.
Peers and recommendations: Ask peers and friends in the industry to obtain reliable equipment and supplier information.
2.Selection criteria:
Equipment condition: Carefully check the service life, maintenance records and running status of the equipment to ensure that the function is intact.
Brand and model: Choose well-known brands and reliable models, usually the quality is guaranteed, and the after-sales service is relatively perfect.
Price comparison: multiple inquiries to ensure reasonable prices to avoid buying inferior equipment at low prices.
Service and Accessories: Find out if the supplier provides after-sales service and accessories to ensure convenient maintenance in subsequent use.
3.Site inspection:
Equipment operation demonstration: The seller is required to perform equipment operation demonstration to observe the actual operation.
Technical Support: Evaluate the seller's technical support capabilities, including whether to provide installation and commissioning services.
Contract protection: Sign a detailed procurement contract to clarify the responsibilities of both parties, equipment specifications, payment methods, after-sales service and other content.
4.Trial Period:
Trial commitment: Try to strive for a certain trial period in order to find potential problems with the equipment during use.
Troubleshooting: During the trial period, pay close attention to the operation of the equipment, if there is a failure, contact the seller as soon as possible.
Through the above methods, you can better purchase a satisfactory second-hand pipe making machine.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier：www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier（Please click the link→) :second-hand pipe mill
1.Supply channels:
Online marketplaces: For example, Taobao, Alibaba, Jingdong and other platforms can search and find used equipment.
Professional used equipment market: Some areas have a special used equipment market, you can view the equipment situation on the spot.
Industry exhibitions: Participate in machinery, manufacturing related exhibitions, sometimes you can find suppliers to provide second-hand equipment opportunities.
Peers and recommendations: Ask peers and friends in the industry to obtain reliable equipment and supplier information.
2.Selection criteria:
Equipment condition: Carefully check the service life, maintenance records and running status of the equipment to ensure that the function is intact.
Brand and model: Choose well-known brands and reliable models, usually the quality is guaranteed, and the after-sales service is relatively perfect.
Price comparison: multiple inquiries to ensure reasonable prices to avoid buying inferior equipment at low prices.
Service and Accessories: Find out if the supplier provides after-sales service and accessories to ensure convenient maintenance in subsequent use.
3.Site inspection:
Equipment operation demonstration: The seller is required to perform equipment operation demonstration to observe the actual operation.
Technical Support: Evaluate the seller's technical support capabilities, including whether to provide installation and commissioning services.
Contract protection: Sign a detailed procurement contract to clarify the responsibilities of both parties, equipment specifications, payment methods, after-sales service and other content.
4.Trial Period:
Trial commitment: Try to strive for a certain trial period in order to find potential problems with the equipment during use.
Troubleshooting: During the trial period, pay close attention to the operation of the equipment, if there is a failure, contact the seller as soon as possible.
Through the above methods, you can better purchase a satisfactory second-hand pipe making machine.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier：www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier（Please click the link→) :second-hand pipe mill
Contact information
Tel: +86-13392281699
Wechat: 13392281699
Email: zty@usedpipemill.com
Company address:No. A99, East Lecong Avenue, Lecong Town, Foshan City, Guangdong Province
Wechat: 13392281699
Email: zty@usedpipemill.com
Company address:No. A99, East Lecong Avenue, Lecong Town, Foshan City, Guangdong Province
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Tel (wechat): 13336487288
Wechat：+86 13336487288
WhatsApp:+86 13336487288
Email: zty@usedpipemill.com
Address: No. A99, Lecong Avenue East, Lecong Town, Foshan City, Guangdong Province
