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Weld quality failure caused by used welded pipe machines (6)

Weld quality failure caused by used welded pipe machines (6)

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  • Release time:2023-02-01 11:30
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【概要描述】When manufacturing welded pipes for used welded pipe machines, judging that the quality of the welded pipes meets the standard depends on the quality of the welds. Therefore, the quality of the weld is very important, so sometimes it is necessary to rule out the quality of the weld. We perform analyses to understand weld quality failures.

Weld quality failure caused by used welded pipe machines (6)

【概要描述】When manufacturing welded pipes for used welded pipe machines, judging that the quality of the welded pipes meets the standard depends on the quality of the welds. Therefore, the quality of the weld is very important, so sometimes it is necessary to rule out the quality of the weld. We perform analyses to understand weld quality failures.

  • Sort:Information
  • Auth:
  • Source:
  • Release time:2023-02-01 11:30
  • Pvs:
Detail

When manufacturing welded pipes for used welded pipe machines, judging that the quality of the welded pipes meets the standard depends on the quality of the welds. Therefore, the quality of the weld is very important, so sometimes it is necessary to rule out the quality of the weld. We perform analyses to understand weld quality failures.

 

These weld quality failures will occur when the used welded pipe machines is making pipes: ① through-length lap welding. ② Periodic lap welding. ③ Open the seam. ④ Trachoma. ⑤ Peach-shaped tube. ⑥ Weld seam gnawed. ⑦Outer burr planing. ⑧ Heating. ⑨ The current is small. ⑩ Melting of induction coils and electrodes. ⑪ Fire. ⑫ "No high pressure" phenomenon. We can summarize 12 causes of weld quality failures.

 

Used welded pipe machines

 

Weld seam gnawed

There are two forms of gnawing of welds, one is crescent-shaped scratches; the other is indentation. This kind of trauma is generally relatively minor and will not affect the quality of the weld, but the surface of the pipe is not very beautiful. Lap welds are formed when the depression marks become indented. Pinhole-type sand holes may appear in the crescent-shaped marks produced by the rupture of the upper edge of the extrusion roller hole. Therefore, we distinguish this type of accident from other scratch accidents.

 

(1) Crescent moon marks. The crescent-shaped scratch marks are one of the main scars on the weld, most of which are caused by the squeezing roller. Sometimes the vertical roller that forms a closed hole pattern will also cause scratches, mainly because the upper edge of the hole pattern appears. It is caused by slight cracks falling off the edge or other hard substances sticking to the edge of the hole. Especially after the extrusion roller is heated, many small cracks will be generated on the edge of the hole, and various oxidized metal impurities will be adhered, which is the cause of where the scratching problem lies. When the machine is stopped, we can use our fingers to do a touch inspection along the upper edge of the hole pattern, and repair or replace it according to the situation.

 

(2) Indentation. The indentation is mainly caused by the upper roll forming the closed hole pattern. Due to the characteristics of the hole structure, the bottom diameter of the upper roller is the most stressed. When the hardness of the roll is low, the wear of the pass is accelerated, and when the hardness of the roll is high, the bottom diameter of the pass is very prone to quenching cracks, and the cracked roll edge will cause many slight indentations to the weld. As the quench cracking problem increases and the reduction force increases, the indentation will become more serious. Therefore, it should be replaced in time when the hole type is found to be quenched and cracked.

 

Used welded pipe machines

 

Outer burr planing

Any scars that do not meet the product quality requirements formed after the outer burr is removed are called planing injuries. Although the chance of gouging is very small, it directly affects the appearance quality of the product. In order to reduce planing accidents, the cutting tools should be sharpened first, so as to improve the planing quality and save the tools. Secondly, it is necessary to ensure the stability and flexibility of the planing equipment, and to find a targeted treatment method in the event of an accident.

 

(1) Burning knife. Burning a knife is an accident that happens by accident. Generally, in production, the unit suddenly slows down and the heating temperature is extremely high, or the unit has just started to heat up before reaching the normal speed, which will make the high-temperature burr chips not easy to plan off the pipe surface and accumulate on the cutting edge. The blade burns out. This requires us to pay attention to the coordination and matching of operation actions and time in production, as well as the timely response of operations.

 

(2) The weld is uneven. The longitudinal plane of the weld seam after planing is wavy, which is called planing unevenness. If the waves are as tight as a washboard, it is usually caused by the fact that the relief angle of the cutting tool is too small or the strength of the tool bar is not enough to cause vibration. If the wave is a large wave with a long period, it generally occurs on a smaller pipe diameter. Due to its low weight, the pipe on the idler will bob up and down when planing, forming a wave shape. In addition, the instability of the tool holder will also produce a large wave jump and form a wavy planing result.

 

(3) Planing (scraping) partial. The welded seam after planing is an inclined plane, commonly known as planing (scraping) deviation (Figure 26).

 

Used welded pipe machines

 

There are two main reasons for the planing (scraping) deviation.

One is that the cutting tool is installed inclined, and this problem is relatively easy to solve.

The other is caused by the pipe turning. If it is only a slight planing deviation and does not affect the welding effect, we can adjust the planing knife a little, or control the direction of the welding seam by adjusting the angle and pressure of the guide roller.

 

(4) Plane. Sometimes we can find that a wide and flat wound is left after the burr is removed. In fact, this has nothing to do with planing, but is caused by the "peach-shaped" pipe, which causes the welding seam to form large external burrs after extrusion, so it is necessary to replace the new extrusion roller immediately. Get good weld results and weld gouging quality.

 

The above is one of the reasons for the quality failure of the welding seam when the used welded pipe machines is making pipes, such as the welding seam gnawing and the external burr gouging. The main reasons for the formation of weld gnawing are (1)Crescent moon marks. (2) Indentation. There are also the main reasons for the formation of external burr planing (1) burning knife. (2) The weld is uneven. (3) Planing (scraping) partial. (4) Plane.

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A thorough evaluation before purchasing a used pipe welding machine
A thorough evaluation before purchasing a used pipe welding machine
Before purchasing a second-hand pipe welding machine, it is necessary to conduct a comprehensive evaluation to ensure the performance, cost performance and suitability of the equipment. Here are the key assessment steps:

1.Equipment condition check
Appearance inspection: Check whether the equipment has obvious damage, rust or deformation.
Core component inspection: Focus on inspecting key components such as welding joints, transmission systems, and electrical systems to ensure that there is no serious wear or failure.
Operation test: Conduct trial operation to observe whether the equipment runs smoothly and whether the welding quality meets the requirements.

2.Equipment history
Service life: Understand the use time of the equipment, usually the longer the service life, the higher the risk of failure.
Maintenance records: Check the maintenance and repair records of the equipment to determine whether it is well maintained.
Working environment: Understand the working environment before the equipment, harsh environment may lead to increased equipment wear.

3.Technical parameters
Production capacity: Confirm whether the production capacity of the equipment meets the demand, including welding speed, pipe diameter range, etc.
Accuracy requirements: Check the welding accuracy of the equipment to ensure that it meets the production standard.
Compatibility: Confirm whether the equipment can be adapted to existing production lines or raw materials.

4.Brand and model
Brand reputation: Choose a well-known brand, usually the quality and after-sales service is more guaranteed.
Model suitability: Ensure that the model is suitable for current production needs and avoid insufficient or excessive functions.

5.Price evaluation
Market conditions: Understand the market price of the same type of equipment, to avoid too high or too low prices.
Cost performance: Considering the equipment condition, performance and price, choose cost-effective equipment.

6.After-sales service
Warranty Period: Confirm whether the equipment is under warranty, or whether the warranty can be extended.
Technical Support: Find out if the supplier provides technical support or repair services.
Accessories supply: Confirm that equipment accessories are easy to obtain to avoid the risk of stopping production.

7.Legal and Compliance
Equipment legitimacy: Ensure that the source of equipment is legitimate, avoid buying stolen goods or illegal equipment.
Compliance: Verify that the equipment meets local safety standards and environmental requirements.

8.Supplier reputation
Supplier background: Choose suppliers with good reputation to reduce the risk of purchase.
User Reviews: View other users' reviews of suppliers to understand their service quality and equipment condition.

9.Transportation and installation
Transportation costs: Consider the transportation costs of equipment, especially large equipment.
Installation and commissioning: Confirm whether the supplier provides installation and commissioning services to ensure the normal use of the equipment.

10.Contract Terms
Clear terms: Ensure that key information such as equipment condition, price, warranty period, etc. is clear in the contract.
Return Policy: Understand the return policy to avoid the inability to return if the equipment does not meet the requirements.

Summary
The purchase of second-hand pipe welding machine needs to consider the equipment status, history, technical parameters, price, after-sales service and other factors to ensure that the equipment meets the production demand and is cost-effective.

For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com

JinYuJie-Used Pipe Mills Supplier(Please click the link→) :second-hand pipe mill 
Detail
Before purchasing a second-hand pipe welding machine, it is necessary to conduct a comprehensive evaluation to ensure the performance, cost performance and suitability of the equipment. Here are the key assessment steps:

1.Equipment condition check
Appearance inspection: Check whether the equipment has obvious damage, rust or deformation.
Core component inspection: Focus on inspecting key components such as welding joints, transmission systems, and electrical systems to ensure that there is no serious wear or failure.
Operation test: Conduct trial operation to observe whether the equipment runs smoothly and whether the welding quality meets the requirements.

2.Equipment history
Service life: Understand the use time of the equipment, usually the longer the service life, the higher the risk of failure.
Maintenance records: Check the maintenance and repair records of the equipment to determine whether it is well maintained.
Working environment: Understand the working environment before the equipment, harsh environment may lead to increased equipment wear.

3.Technical parameters
Production capacity: Confirm whether the production capacity of the equipment meets the demand, including welding speed, pipe diameter range, etc.
Accuracy requirements: Check the welding accuracy of the equipment to ensure that it meets the production standard.
Compatibility: Confirm whether the equipment can be adapted to existing production lines or raw materials.

4.Brand and model
Brand reputation: Choose a well-known brand, usually the quality and after-sales service is more guaranteed.
Model suitability: Ensure that the model is suitable for current production needs and avoid insufficient or excessive functions.

5.Price evaluation
Market conditions: Understand the market price of the same type of equipment, to avoid too high or too low prices.
Cost performance: Considering the equipment condition, performance and price, choose cost-effective equipment.

6.After-sales service
Warranty Period: Confirm whether the equipment is under warranty, or whether the warranty can be extended.
Technical Support: Find out if the supplier provides technical support or repair services.
Accessories supply: Confirm that equipment accessories are easy to obtain to avoid the risk of stopping production.

7.Legal and Compliance
Equipment legitimacy: Ensure that the source of equipment is legitimate, avoid buying stolen goods or illegal equipment.
Compliance: Verify that the equipment meets local safety standards and environmental requirements.

8.Supplier reputation
Supplier background: Choose suppliers with good reputation to reduce the risk of purchase.
User Reviews: View other users' reviews of suppliers to understand their service quality and equipment condition.

9.Transportation and installation
Transportation costs: Consider the transportation costs of equipment, especially large equipment.
Installation and commissioning: Confirm whether the supplier provides installation and commissioning services to ensure the normal use of the equipment.

10.Contract Terms
Clear terms: Ensure that key information such as equipment condition, price, warranty period, etc. is clear in the contract.
Return Policy: Understand the return policy to avoid the inability to return if the equipment does not meet the requirements.

Summary
The purchase of second-hand pipe welding machine needs to consider the equipment status, history, technical parameters, price, after-sales service and other factors to ensure that the equipment meets the production demand and is cost-effective.

For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com

JinYuJie-Used Pipe Mills Supplier(Please click the link→) :second-hand pipe mill 
The connection between pipe welding mechanism and furniture industry,
The connection between pipe welding mechanism and furniture industry,
There is a close relationship between pipe (steel pipe manufactured by welding process) and the furniture industry, especially in modern furniture design and manufacturing, welded pipe is more and more widely used. The following are the main relationships and specific applications of the two:

1. Material basis: Welded pipe as the skeleton material of furniture
Structural support: Steel pipes made of welded pipes are often used in the frame structure of furniture, such as chair legs, table supports, bed frames, bookshelves, etc. Its high strength and stability can withstand large loads.
Lightweight design: Compared with solid steel, welded pipe is lightweight and low cost, suitable for furniture requiring portability or simple design (such as outdoor folding tables and chairs).

2. Design flexibility
Diversified modeling: Welded pipes can be processed into complex shapes through bending, cutting, welding and other processes to meet the curve or geometric design needs of modern furniture (such as streamlined bar chairs, creative shelves).
Industrial style: The exposed metal welded pipe structure is the iconic element of industrial furniture, often used in cafes, LOFT Spaces and other scenes.

3. Functionality and durability
Outdoor furniture: Galvanized welded pipes or steel pipes treated with anti-rust are often used in outdoor furniture (such as garden tables and chairs, balcony guardrail), with strong weather resistance.
Load-bearing requirements: The high strength characteristics of welded pipes are suitable for the production of storage shelves, shelves and other furniture requiring high load-bearing.

4. Production process coordination
Mass production: The efficient production mode of welded pipe mechanism is matched with the large-scale demand of furniture manufacturing, reducing raw material costs.
Customized processing: Furniture factories can customize welded pipes of different specifications (such as diameter and wall thickness) according to design requirements to improve product adaptability.

5. Environmental Protection and Sustainability
Material recycling: Steel can be recycled, in line with the design concept of environmentally friendly furniture.
Surface treatment: Spraying, painting and other processes can improve the beauty and durability of welded pipe furniture, while reducing the environmental burden.

6. Market trends
Modular furniture: The standardized interface of welded pipe structure is easy to assemble and disassemble, catering to the popular trend of modular furniture.
Cross-border combination: Welded pipes are often combined with wood, glass, plastic and other materials to create a mixed-match style (such as metal + wood dining tables).

Typical Application Case
Office furniture: Steel desk bracket, conference chair frame.
Home Decoration: Metal bookshelf, coat rack, lamp stand.
Public Facilities: Park benches, shopping mall display shelves.

Summary
The welded pipe mechanism provides the furniture industry with an economical, durable and flexible material solution that drives innovation in the function, aesthetics and sustainability of modern furniture. Its combination with furniture is not only an extension of industrial technology, but also an expansion of design language.

For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com

JinYuJie-Used Pipe Mills Supplier(Please click the link→) :second-hand pipe mill 
Detail
There is a close relationship between pipe (steel pipe manufactured by welding process) and the furniture industry, especially in modern furniture design and manufacturing, welded pipe is more and more widely used. The following are the main relationships and specific applications of the two:

1. Material basis: Welded pipe as the skeleton material of furniture
Structural support: Steel pipes made of welded pipes are often used in the frame structure of furniture, such as chair legs, table supports, bed frames, bookshelves, etc. Its high strength and stability can withstand large loads.
Lightweight design: Compared with solid steel, welded pipe is lightweight and low cost, suitable for furniture requiring portability or simple design (such as outdoor folding tables and chairs).

2. Design flexibility
Diversified modeling: Welded pipes can be processed into complex shapes through bending, cutting, welding and other processes to meet the curve or geometric design needs of modern furniture (such as streamlined bar chairs, creative shelves).
Industrial style: The exposed metal welded pipe structure is the iconic element of industrial furniture, often used in cafes, LOFT Spaces and other scenes.

3. Functionality and durability
Outdoor furniture: Galvanized welded pipes or steel pipes treated with anti-rust are often used in outdoor furniture (such as garden tables and chairs, balcony guardrail), with strong weather resistance.
Load-bearing requirements: The high strength characteristics of welded pipes are suitable for the production of storage shelves, shelves and other furniture requiring high load-bearing.

4. Production process coordination
Mass production: The efficient production mode of welded pipe mechanism is matched with the large-scale demand of furniture manufacturing, reducing raw material costs.
Customized processing: Furniture factories can customize welded pipes of different specifications (such as diameter and wall thickness) according to design requirements to improve product adaptability.

5. Environmental Protection and Sustainability
Material recycling: Steel can be recycled, in line with the design concept of environmentally friendly furniture.
Surface treatment: Spraying, painting and other processes can improve the beauty and durability of welded pipe furniture, while reducing the environmental burden.

6. Market trends
Modular furniture: The standardized interface of welded pipe structure is easy to assemble and disassemble, catering to the popular trend of modular furniture.
Cross-border combination: Welded pipes are often combined with wood, glass, plastic and other materials to create a mixed-match style (such as metal + wood dining tables).

Typical Application Case
Office furniture: Steel desk bracket, conference chair frame.
Home Decoration: Metal bookshelf, coat rack, lamp stand.
Public Facilities: Park benches, shopping mall display shelves.

Summary
The welded pipe mechanism provides the furniture industry with an economical, durable and flexible material solution that drives innovation in the function, aesthetics and sustainability of modern furniture. Its combination with furniture is not only an extension of industrial technology, but also an expansion of design language.

For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com

JinYuJie-Used Pipe Mills Supplier(Please click the link→) :second-hand pipe mill 
Application of high precision steel pipe produced by pipe welding machine in modern industry
Application of high precision steel pipe produced by pipe welding machine in modern industry
The high-precision steel pipe produced by pipe welding machine is widely used in modern industry, and its production process and quality control requirements are strict. The following is a summary of the relevant technical points and application scenarios:

1. The characteristics of high-precision steel pipe
High dimensional accuracy: small outer diameter, wall thickness tolerance (usually up to ±0.05mm), low ellipticity.
Excellent surface quality: smooth weld without burrs, surface finish Ra≤0.8μm.
Stable mechanical properties: weld strength close to the base material, uniform compressive/tensile properties.
Applicable materials: stainless steel (304/316L), carbon steel, alloy steel (such as API series), etc.

2. Core production process
(1) Type of pipe welding machine
High-frequency welding (HFW) : high efficiency, suitable for medium thin wall pipe (Φ10~Φ600mm), need to cooperate with precision forming unit.
Laser welding: small heat affected zone, narrow weld (0.1~0.3mm), suitable for ultra-thin walls (such as 0.3mm) or special alloys.
TIG welding: For high alloy steel or thick wall pipe, higher weld purity.
(2) Key process links
Forming process: multi-roll continuous cold forming, dynamic adjustment of roll parameters to compensate for rebound.
Welding control:
High frequency welding: precise control of current frequency (100~400kHz) and extrusion amount.
Laser welding: focus position accuracy ±0.05mm, real-time depth monitoring (such as CCD vision).
Online detection:
Eddy current inspection (ET) : Detection of surface cracks.
Ultrasonic inspection (UT) : detection of internal defects (sensitivity Φ0.5mm equivalent flat hole).
Laser caliper: Outer diameter closed loop control (accuracy ±0.01mm).

3. Post-processing technology
Heat treatment: bright annealing (hydrogen nitrogen protection atmosphere) to eliminate stress, hardness fluctuation ≤3HRC.
Straightening: multi-roll precision straightening, straightness ≤0.5mm/m.
Surface treatment:
Electrolytic polishing (EP) : For medical/food grade stainless steel tubes, Ra up to 0.2μm.
Coating: hot dip galvanizing (zinc layer ≥80μm) or electroless nickel plating (uniform thickness ±2μm).

4. Typical application areas
Automobile manufacturing: fuel injection pipe (tolerance ±0.03mm), hydraulic pipe.
Semiconductor equipment: Ultra-high clean gas delivery pipe (inner wall EP treatment, particle ≤Class 5).
Medical instruments: endoscopic catheter (Φ1~5mm, wall thickness 0.1mm).
Energy industry: Instrument tubes for nuclear power plants (SA213-TP347H material, intergranular corrosion test passed).

5. Quality control standards
International standard:
ASTM A269 (Universal Seamless and Welded Austenitic Stainless Steel Pipe)
EN 10305-4 (Precision welded pipes for hydraulic systems)
Industry certification: ISO 9001, PED 2014/68/EU (Pressure Equipment Directive).

6. Technological trends
Intelligent production: AI algorithm optimizes welding parameters, and the yield is increased to more than 99.5%.
Composite process: laser + arc composite welding, both efficiency and quality (speed increased by 30%).
Green manufacturing: low energy high frequency power supply (efficiency ≥90%), waste acid recovery ≥95%.

Through the above process optimization and strict quality control, the high-precision steel pipe produced by the pipe welding machine can meet the demanding requirements of size, performance and reliability in high-end industrial fields. In actual production, the process route needs to be customized according to the material characteristics and uses, for example, medical tubes need to undergo additional passivation treatment and biocompatibility testing.

For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com

JinYuJie-Used Pipe Mills Supplier(Please click the link→) :second-hand pipe mill 
Detail
The high-precision steel pipe produced by pipe welding machine is widely used in modern industry, and its production process and quality control requirements are strict. The following is a summary of the relevant technical points and application scenarios:

1. The characteristics of high-precision steel pipe
High dimensional accuracy: small outer diameter, wall thickness tolerance (usually up to ±0.05mm), low ellipticity.
Excellent surface quality: smooth weld without burrs, surface finish Ra≤0.8μm.
Stable mechanical properties: weld strength close to the base material, uniform compressive/tensile properties.
Applicable materials: stainless steel (304/316L), carbon steel, alloy steel (such as API series), etc.

2. Core production process
(1) Type of pipe welding machine
High-frequency welding (HFW) : high efficiency, suitable for medium thin wall pipe (Φ10~Φ600mm), need to cooperate with precision forming unit.
Laser welding: small heat affected zone, narrow weld (0.1~0.3mm), suitable for ultra-thin walls (such as 0.3mm) or special alloys.
TIG welding: For high alloy steel or thick wall pipe, higher weld purity.
(2) Key process links
Forming process: multi-roll continuous cold forming, dynamic adjustment of roll parameters to compensate for rebound.
Welding control:
High frequency welding: precise control of current frequency (100~400kHz) and extrusion amount.
Laser welding: focus position accuracy ±0.05mm, real-time depth monitoring (such as CCD vision).
Online detection:
Eddy current inspection (ET) : Detection of surface cracks.
Ultrasonic inspection (UT) : detection of internal defects (sensitivity Φ0.5mm equivalent flat hole).
Laser caliper: Outer diameter closed loop control (accuracy ±0.01mm).

3. Post-processing technology
Heat treatment: bright annealing (hydrogen nitrogen protection atmosphere) to eliminate stress, hardness fluctuation ≤3HRC.
Straightening: multi-roll precision straightening, straightness ≤0.5mm/m.
Surface treatment:
Electrolytic polishing (EP) : For medical/food grade stainless steel tubes, Ra up to 0.2μm.
Coating: hot dip galvanizing (zinc layer ≥80μm) or electroless nickel plating (uniform thickness ±2μm).

4. Typical application areas
Automobile manufacturing: fuel injection pipe (tolerance ±0.03mm), hydraulic pipe.
Semiconductor equipment: Ultra-high clean gas delivery pipe (inner wall EP treatment, particle ≤Class 5).
Medical instruments: endoscopic catheter (Φ1~5mm, wall thickness 0.1mm).
Energy industry: Instrument tubes for nuclear power plants (SA213-TP347H material, intergranular corrosion test passed).

5. Quality control standards
International standard:
ASTM A269 (Universal Seamless and Welded Austenitic Stainless Steel Pipe)
EN 10305-4 (Precision welded pipes for hydraulic systems)
Industry certification: ISO 9001, PED 2014/68/EU (Pressure Equipment Directive).

6. Technological trends
Intelligent production: AI algorithm optimizes welding parameters, and the yield is increased to more than 99.5%.
Composite process: laser + arc composite welding, both efficiency and quality (speed increased by 30%).
Green manufacturing: low energy high frequency power supply (efficiency ≥90%), waste acid recovery ≥95%.

Through the above process optimization and strict quality control, the high-precision steel pipe produced by the pipe welding machine can meet the demanding requirements of size, performance and reliability in high-end industrial fields. In actual production, the process route needs to be customized according to the material characteristics and uses, for example, medical tubes need to undergo additional passivation treatment and biocompatibility testing.

For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com

JinYuJie-Used Pipe Mills Supplier(Please click the link→) :second-hand pipe mill 
The relationship between pipe welding machine and automobile frame manufacturing
The relationship between pipe welding machine and automobile frame manufacturing
The relationship between pipe welding machine and automobile frame manufacturing is mainly reflected in the production process, material selection and process optimization. The following is a technical analysis of the relationship between the two:

1.The role of pipe welding machine in the manufacture of automobile frame
Pipe production: The welding pipe machine is used to manufacture high-precision welded steel pipes, which constitute the longitudinal beams, beams, anti-collision beams and other key components of the automobile frame. High frequency welding (HFW) or laser welding technology can produce steel pipes with uniform wall thickness and strength of more than 800MPa to meet the needs of lightweight.
Customized processing: Through flexible forming technology, the welding machine can produce special-shaped cross section pipes (such as rectangular, trapezoidal), adapt to the topology optimization design of different models of frames, improve space utilization and impact energy absorption efficiency.

2.The core requirements of the welding pipe process for automobile frames
Material properties: DP600/DP800 duplex steel or 22MnB5 thermoforming steel should be used, and online heat treatment (such as induction annealing) should be carried out after welding to ensure the microstructure consistency between the weld zone and the base material and avoid HAZ (heat affected zone) softening.
Dimensional accuracy: Diameter tolerance should be controlled within ±0.2mm, ellipticity ≤0.5%, to ensure the matching accuracy of the assembly and stamping parts (clearance <0.5mm).

3.Key technology breakthrough point
Laser-MAG composite welding: the penetration depth can reach 8mm, the welding speed is increased to 6m/min, the heat input is reduced by 30%, and the welding deformation of the frame is significantly reduced (≤1.5mm/m).
Online quality monitoring: high-speed CCD vision system (sampling rate 2000fps) with eddy current detection, to achieve real-time detection of weld defects, miss rate <0.01%.

4.Cost-performance balance
Compared with the stamping and welding structure, the welded pipe frame can reduce the weight by 15-20%, the material utilization rate is increased to 95%, and the manufacturing cost of the bicycle is reduced by about 1200 yuan. However, it is necessary to increase the investment in roller forming molds (about 2 million yuan/set).

5.Industry Application Cases
- An independent brand pure level station adopts 3D variable cross-section welded pipe subframe, with torsional rigidity increased to 27000Nm/°, 40% higher than the traditional structure, and the battery pack space utilization increased by 12%.

Conclusion
The penetration rate of welded pipe technology in the field of automotive frames is growing at a rate of 8% per year, and future development directions include:
Intelligent welded pipe system (digital twin model real-time control molding parameters)
Magnesium alloy /CFRP composite pipe welding process
Topological optimization driven continuous forming technology for variable thickness pipes

It is recommended to pay attention to the update of the ISO 15614 standard and the latest certification requirements for automotive welded pipe processes in ASME BPVC Section IX to ensure technical compliance.

For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com

JinYuJie-Used Pipe Mills Supplier(Please click the link→) :second-hand pipe mill 
Detail
The relationship between pipe welding machine and automobile frame manufacturing is mainly reflected in the production process, material selection and process optimization. The following is a technical analysis of the relationship between the two:

1.The role of pipe welding machine in the manufacture of automobile frame
Pipe production: The welding pipe machine is used to manufacture high-precision welded steel pipes, which constitute the longitudinal beams, beams, anti-collision beams and other key components of the automobile frame. High frequency welding (HFW) or laser welding technology can produce steel pipes with uniform wall thickness and strength of more than 800MPa to meet the needs of lightweight.
Customized processing: Through flexible forming technology, the welding machine can produce special-shaped cross section pipes (such as rectangular, trapezoidal), adapt to the topology optimization design of different models of frames, improve space utilization and impact energy absorption efficiency.

2.The core requirements of the welding pipe process for automobile frames
Material properties: DP600/DP800 duplex steel or 22MnB5 thermoforming steel should be used, and online heat treatment (such as induction annealing) should be carried out after welding to ensure the microstructure consistency between the weld zone and the base material and avoid HAZ (heat affected zone) softening.
Dimensional accuracy: Diameter tolerance should be controlled within ±0.2mm, ellipticity ≤0.5%, to ensure the matching accuracy of the assembly and stamping parts (clearance <0.5mm).

3.Key technology breakthrough point
Laser-MAG composite welding: the penetration depth can reach 8mm, the welding speed is increased to 6m/min, the heat input is reduced by 30%, and the welding deformation of the frame is significantly reduced (≤1.5mm/m).
Online quality monitoring: high-speed CCD vision system (sampling rate 2000fps) with eddy current detection, to achieve real-time detection of weld defects, miss rate <0.01%.

4.Cost-performance balance
Compared with the stamping and welding structure, the welded pipe frame can reduce the weight by 15-20%, the material utilization rate is increased to 95%, and the manufacturing cost of the bicycle is reduced by about 1200 yuan. However, it is necessary to increase the investment in roller forming molds (about 2 million yuan/set).

5.Industry Application Cases
- An independent brand pure level station adopts 3D variable cross-section welded pipe subframe, with torsional rigidity increased to 27000Nm/°, 40% higher than the traditional structure, and the battery pack space utilization increased by 12%.

Conclusion
The penetration rate of welded pipe technology in the field of automotive frames is growing at a rate of 8% per year, and future development directions include:
Intelligent welded pipe system (digital twin model real-time control molding parameters)
Magnesium alloy /CFRP composite pipe welding process
Topological optimization driven continuous forming technology for variable thickness pipes

It is recommended to pay attention to the update of the ISO 15614 standard and the latest certification requirements for automotive welded pipe processes in ASME BPVC Section IX to ensure technical compliance.

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Email: zty@usedpipemill.com
Company address:No. A99, East Lecong Avenue, Lecong Town, Foshan City, Guangdong Province

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