Used round tube forming machines induction heating welding seam heat treatment method
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- Release time:2023-02-26 11:30
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【概要描述】According to the steel types and mechanical properties listed in Table 2, the main heat treatment methods to improve the comprehensive performance of welds include normalizing treatment, normalizing + tempering treatment, quenching + tempering treatment and other methods. At present, domestic used round tube forming machines mostly use weld normalizing treatment in the production of welded pipes, and other heat treatment methods have not yet been used. The most advanced heat treatment of welded pipes is quenching and tempering.
Used round tube forming machines induction heating welding seam heat treatment method
【概要描述】According to the steel types and mechanical properties listed in Table 2, the main heat treatment methods to improve the comprehensive performance of welds include normalizing treatment, normalizing + tempering treatment, quenching + tempering treatment and other methods. At present, domestic used round tube forming machines mostly use weld normalizing treatment in the production of welded pipes, and other heat treatment methods have not yet been used. The most advanced heat treatment of welded pipes is quenching and tempering.
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- Source:
- Release time:2023-02-26 11:30
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Pipeline steels are mainly among the steels whose welds require heat treatment to improve their mechanical properties. Steels used for different strength grades and their room temperature requirements are listed in Table 2.
According to the steel types and mechanical properties listed in Table 2, the main heat treatment methods to improve the comprehensive performance of welds include normalizing treatment, normalizing + tempering treatment, quenching + tempering treatment and other methods. At present, domestic used round tube forming machines mostly use weld normalizing treatment in the production of welded pipes, and other heat treatment methods have not yet been used. The most advanced heat treatment of welded pipes is quenching and tempering. In foreign large-scale welded pipe production lines, normalizing treatment is often used, and quenching and tempering treatment is only used by individual companies in Japan, the United States and the European Union. Induction heating and tempering treatment of welds is the future direction of development.
(1) Induction heating and normalizing of welds. The normalizing of welds includes annealing, which is sometimes called stress relief annealing. The welding seam induction heating and normalizing treatment is to heat the weld seam to a temperature above Ac3, and then air-cool it to below 400 ℃ and water-cool it to room temperature after 900-950 ℃. The used round tube forming machines can eliminate the internal stress of welding, refine the grains of the weld, improve the microstructure, and improve the plasticity and impact toughness of the weld. Induction heating and normalizing treatment of welds is suitable for ordinary low-alloy steel and some low-alloy high-strength steels, equivalent to welded pipes below X60 steel grade. The induction heating annealing treatment of the weld is to heat the weld to 700-750 ℃ dual-phase region, and then air-cool to normal temperature, in order to eliminate the internal stress of the welding and improve the plasticity. Annealing treatment is mainly used for carbon steel and some ordinary low alloy steel welded pipes.
(2) Induction heating normalizing + tempering treatment of the weld seam. When the hardness of the weld seam is still high and the plasticity is still low after normalizing treatment, high temperature tempering treatment can be used to remedy. Induction heating and tempering treatment is to heat the weld to a temperature below Ac1, usually air-cooled at about 650°C. After high temperature tempering treatment, the martensite structure in the original steel is transformed into tempered sorbite and ferrite, the plasticity of the weld increases, and the hardness decreases and the strength changes little.
(3) Weld induction heating quenching + tempering treatment, this heat treatment method is also called quenching and tempering treatment. The online welding seam induction heating quenching and tempering treatment of used round tube forming machines is the most advanced heat treatment technology. After the quenching and tempering treatment, the comprehensive mechanical properties of the welded seam completely reach the level of the pipe body, and the performance of the welded seam and the pipe body is uniform. The core of realizing this heat treatment technology is to master the transverse magnetic field heating technology to ensure the uniform and accurate heating temperature. For low-alloy high-strength steel and micro-alloyed high-strength steel welds, the quenching heating temperature is 900-950 ℃, and the tempering heating temperature is 600-650 ℃. The quenching adopts spray cooling, and the tempering adopts air cooling and water cooling combined cooling. . When the quenching and tempering temperature is heated by longitudinal magnetic field, the accuracy of temperature control can reach ±10℃, which is the necessary temperature control level for high-strength welded pipes to maintain stable performance. The use of transverse magnetic fields to heat welds also requires high temperature control accuracy.
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Time of issue : 2025-01-13
1.Model: This is the specific model name or number of the device.
2.Maximum drawing force: The maximum drawing capacity of the hydraulic cold drawing machine, usually expressed in tons (T).
3.Table size: The length and width of the table, usually expressed in millimeters (mm) or inches (in).
4.Drawing speed: The working speed of the hydraulic cylinder in the drawing process, usually expressed in millimeters/second (mm/s) or meters/minutes (m/min).
5.Cylinder stroke: The maximum stroke length of the hydraulic cylinder, usually expressed in millimeters (mm).
6.Hydraulic system pressure: The highest working pressure of the hydraulic system, usually expressed in MPa or Bar.
7.Power: The motor power that drives the hydraulic pump, usually expressed in kilowatts (kW).
8.Weight of the whole machine: the total weight of the hydraulic cold drawing machine, usually expressed in tons (T) or kilograms (kg).
9.Overall size: The total overall size of the hydraulic cold drawing machine (length × width × height), usually expressed in millimeters (mm).
10.Control system: Type and model of numerical control system or manual control system.
11.Year of manufacture: The year of the cold drawing mechanism, which helps to understand the service life and wear degree of the machine.
12.Maintenance records: Maintenance and maintenance records of the equipment, which can reflect the status and reliability of the equipment.
When buying a used hydraulic cold draw machine, it is recommended to carefully check the technical parameters, use status and maintenance records of the equipment to ensure that its performance meets your needs, while also taking into account the wear and tear of the equipment and maintenance history.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier(Please click the link→) :second-hand pipe mill
1.Model: This is the specific model name or number of the device.
2.Maximum drawing force: The maximum drawing capacity of the hydraulic cold drawing machine, usually expressed in tons (T).
3.Table size: The length and width of the table, usually expressed in millimeters (mm) or inches (in).
4.Drawing speed: The working speed of the hydraulic cylinder in the drawing process, usually expressed in millimeters/second (mm/s) or meters/minutes (m/min).
5.Cylinder stroke: The maximum stroke length of the hydraulic cylinder, usually expressed in millimeters (mm).
6.Hydraulic system pressure: The highest working pressure of the hydraulic system, usually expressed in MPa or Bar.
7.Power: The motor power that drives the hydraulic pump, usually expressed in kilowatts (kW).
8.Weight of the whole machine: the total weight of the hydraulic cold drawing machine, usually expressed in tons (T) or kilograms (kg).
9.Overall size: The total overall size of the hydraulic cold drawing machine (length × width × height), usually expressed in millimeters (mm).
10.Control system: Type and model of numerical control system or manual control system.
11.Year of manufacture: The year of the cold drawing mechanism, which helps to understand the service life and wear degree of the machine.
12.Maintenance records: Maintenance and maintenance records of the equipment, which can reflect the status and reliability of the equipment.
When buying a used hydraulic cold draw machine, it is recommended to carefully check the technical parameters, use status and maintenance records of the equipment to ensure that its performance meets your needs, while also taking into account the wear and tear of the equipment and maintenance history.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier(Please click the link→) :second-hand pipe mill
Time of issue : 2025-01-11
1.Model: The specific model will vary depending on the brand.
2.Scraping width: Maximum scraping width, usually between 600-3000mm.
3.Scraping length: Maximum scraping length, usually between 2000-8000mm.
4.Table size: according to the specifications of the machine.
5.Spindle speed: usually between hundreds to thousands of RPM, the specific value depends on the machine tool model.
6.Motor power: usually ranging from a few kilowatts to tens of kilowatts.
7.Number of tool holders: The number of tool holders of different models may be different.
8.Control system: Old machine tools may be equipped with traditional manual control systems, and may also be upgraded to numerical control systems.
9.Machine weight: several tons to dozens of tons.
10.Accuracy: Most scraping and rolling machine tools have high processing accuracy.
When buying used equipment, it is very important to understand the parameters of the specific model and the use of the equipment in detail. It is best to contact the seller, ask for detailed technical specifications and use records of the equipment, and carry out on-site inspection and testing.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier(Please click the link→) :second-hand pipe mill
1.Model: The specific model will vary depending on the brand.
2.Scraping width: Maximum scraping width, usually between 600-3000mm.
3.Scraping length: Maximum scraping length, usually between 2000-8000mm.
4.Table size: according to the specifications of the machine.
5.Spindle speed: usually between hundreds to thousands of RPM, the specific value depends on the machine tool model.
6.Motor power: usually ranging from a few kilowatts to tens of kilowatts.
7.Number of tool holders: The number of tool holders of different models may be different.
8.Control system: Old machine tools may be equipped with traditional manual control systems, and may also be upgraded to numerical control systems.
9.Machine weight: several tons to dozens of tons.
10.Accuracy: Most scraping and rolling machine tools have high processing accuracy.
When buying used equipment, it is very important to understand the parameters of the specific model and the use of the equipment in detail. It is best to contact the seller, ask for detailed technical specifications and use records of the equipment, and carry out on-site inspection and testing.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier(Please click the link→) :second-hand pipe mill
Time of issue : 2025-01-10
1.Specifications:
Pipe diameter range: Pipe diameter suitable for processing.
Wall thickness range: Wall thickness range of the pipe.
Processing speed: annealing furnace processing speed of stainless steel pipe.
2.Temperature control:
Maximum temperature: The maximum operating temperature is usually 1000°C to 1200°C.
Heating method: electric heating, gas heating or other heating method.
Temperature uniformity: Ensure uniform temperature distribution in all areas of the furnace.
3.Cooling method:
Air cooling: Use air for rapid cooling.
Water cooling: Use water to improve cooling efficiency.
4.Atmosphere control:
Type of protective gas: Commonly used hydrogen, nitrogen or ammonia decomposition gas.
Gas flow and pressure: Protect gas flow and pressure control.
5.Electrical parameters:
Voltage: Voltage range required for operation.
Power: Total power of the device.
6.Other parameters:
Furnace size: The specific size of the furnace determines the length and diameter of the pipe that can be processed.
Transportation mode: The transmission mode of the pipe in the furnace, such as chain transmission, roller table transmission, etc.
Control mode: manual control, CNC or PLC control system.
In order to ensure that the right used equipment is selected, it is recommended to actually look at the condition of the equipment, understand the age of the equipment and maintenance records, and it is best to consult a professional evaluation.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier(Please click the link→) :second-hand pipe mill
1.Specifications:
Pipe diameter range: Pipe diameter suitable for processing.
Wall thickness range: Wall thickness range of the pipe.
Processing speed: annealing furnace processing speed of stainless steel pipe.
2.Temperature control:
Maximum temperature: The maximum operating temperature is usually 1000°C to 1200°C.
Heating method: electric heating, gas heating or other heating method.
Temperature uniformity: Ensure uniform temperature distribution in all areas of the furnace.
3.Cooling method:
Air cooling: Use air for rapid cooling.
Water cooling: Use water to improve cooling efficiency.
4.Atmosphere control:
Type of protective gas: Commonly used hydrogen, nitrogen or ammonia decomposition gas.
Gas flow and pressure: Protect gas flow and pressure control.
5.Electrical parameters:
Voltage: Voltage range required for operation.
Power: Total power of the device.
6.Other parameters:
Furnace size: The specific size of the furnace determines the length and diameter of the pipe that can be processed.
Transportation mode: The transmission mode of the pipe in the furnace, such as chain transmission, roller table transmission, etc.
Control mode: manual control, CNC or PLC control system.
In order to ensure that the right used equipment is selected, it is recommended to actually look at the condition of the equipment, understand the age of the equipment and maintenance records, and it is best to consult a professional evaluation.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier(Please click the link→) :second-hand pipe mill
Time of issue : 2025-01-09
1.Equipment status: Check the overall condition of the equipment in detail, including whether there is wear, damage, rust and other conditions. Ask the seller about the age and maintenance history of the equipment.
2.Manufacturers and brands: Choose equipment from well-known brands or trusted manufacturers, which can ensure the quality and performance of the equipment. Look online for word-of-mouth and user reviews of the brand.
3.Model and parameters: Confirm whether the specific model and technical parameters of the required unit meet your production needs, such as the type, thickness and width of processing materials, and the molding speed of the equipment.
4.Functional test: try to carry out field tests before purchase to check the operation of the equipment to ensure the normal operation of all functions, including the degree of automation, roll change function, production efficiency, etc.
5.After-sales service: Understand the seller's after-sales service, whether to provide installation and commissioning, technical guidance and maintenance services. This can ensure that the problems during the operation of the equipment can be solved in time.
6.Reasonable price: Compare the price of similar equipment on the market to ensure that the purchase of equipment is reasonable. If the price is significantly lower than the market price, it is necessary to carefully judge the actual condition of the equipment.
7.Contracts and procedures: Ensure that the purchase procedures of equipment are complete, sign a formal purchase and sales contract, clarify the rights and obligations of both parties, and ensure that the equipment transfer procedures are legal and compliant.
Before making a final decision, consult and compare in many aspects to ensure that the second-hand automatic non-changing roll cold bending unit purchased can bring benefits to your production.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier(Please click the link→) :second-hand pipe mill
1.Equipment status: Check the overall condition of the equipment in detail, including whether there is wear, damage, rust and other conditions. Ask the seller about the age and maintenance history of the equipment.
2.Manufacturers and brands: Choose equipment from well-known brands or trusted manufacturers, which can ensure the quality and performance of the equipment. Look online for word-of-mouth and user reviews of the brand.
3.Model and parameters: Confirm whether the specific model and technical parameters of the required unit meet your production needs, such as the type, thickness and width of processing materials, and the molding speed of the equipment.
4.Functional test: try to carry out field tests before purchase to check the operation of the equipment to ensure the normal operation of all functions, including the degree of automation, roll change function, production efficiency, etc.
5.After-sales service: Understand the seller's after-sales service, whether to provide installation and commissioning, technical guidance and maintenance services. This can ensure that the problems during the operation of the equipment can be solved in time.
6.Reasonable price: Compare the price of similar equipment on the market to ensure that the purchase of equipment is reasonable. If the price is significantly lower than the market price, it is necessary to carefully judge the actual condition of the equipment.
7.Contracts and procedures: Ensure that the purchase procedures of equipment are complete, sign a formal purchase and sales contract, clarify the rights and obligations of both parties, and ensure that the equipment transfer procedures are legal and compliant.
Before making a final decision, consult and compare in many aspects to ensure that the second-hand automatic non-changing roll cold bending unit purchased can bring benefits to your production.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier(Please click the link→) :second-hand pipe mill
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