MENU

/
/
Used high frequency pipe welding machines, factors affecting effective power output(1)

Used high frequency pipe welding machines, factors affecting effective power output(1)

  • Sort:Information
  • Auth:
  • Source:
  • Release time:2022-02-08 11:30
  • Pvs:

【概要描述】There are 7 factors that affect the effective power output of the used high frequency welded pipe machines. Below we will introduce in detail according to these 7 factors, respectively, ①The V angle of the welded pipe. ②The shape of the two welding surfaces of the welded pipe. ③The distance between the solder joint and the center of the squeeze roller. ④ Welding temperature. ⑤The size, size, location and cooling method of the impedance device (magnet rod array). ⑥The physical characteristics of the steel pipe itself, such as diameter, wall thickness, material, etc. ⑦The design of induction coil.

Used high frequency pipe welding machines, factors affecting effective power output(1)

【概要描述】There are 7 factors that affect the effective power output of the used high frequency welded pipe machines. Below we will introduce in detail according to these 7 factors, respectively, ①The V angle of the welded pipe. ②The shape of the two welding surfaces of the welded pipe. ③The distance between the solder joint and the center of the squeeze roller. ④ Welding temperature. ⑤The size, size, location and cooling method of the impedance device (magnet rod array). ⑥The physical characteristics of the steel pipe itself, such as diameter, wall thickness, material, etc. ⑦The design of induction coil.

  • Sort:Information
  • Auth:
  • Source:
  • Release time:2022-02-08 11:30
  • Pvs:
Detail

There are 7 factors that affect the effective power output of the used high frequency welded pipe machines. Below we will introduce in detail according to these 7 factors, respectively, ①The V angle of the welded pipe. ②The shape of the two welding surfaces of the welded pipe. ③The distance between the solder joint and the center of the squeeze roller. ④ Welding temperature. ⑤The size, size, location and cooling method of the impedance device (magnet rod array). ⑥The physical characteristics of the steel pipe itself, such as diameter, wall thickness, material, etc. ⑦The design of induction coil.

 

① For welding V angle, the most economical and efficient angle is between 2-3°. In addition to electromagnetic induction heating, the main principle of high-frequency welding has two important effects, namely skin effect and proximity effect. The smaller the welding V angle, the more conducive to the proximity effect, so that the welding machine can be used more effectively. Effective output power.

 

②The shape of the two welding surfaces of the welded pipe is preferably that the two surfaces are parallel, which can make the welding more effective and the molecular diffusion between the two surfaces more uniform.

 

③The distance between the solder joint and the center of the squeeze roller. The best distance is the distance Lv=Lc marked in the figure below, and the length of Lc is close to the diameter of the steel pipe, which effectively reduces the welding current and improves the efficiency more effectively. (See below)

 

Used high frequency pipe welding machines

 

④ Welding temperature. The welding temperature plays a decisive role in the welding process. If the temperature is too high, the soldering surface will be melted, and if the temperature is too low, the solder will be weak and the solder will be weak. This requires an experienced "modulator" at the production site to make judgments based on experience. You can also install a temperature sensor at the upper end of the weld to feed the measured temperature directly to the main operating system of the high-frequency welder. Perform program analysis to automatically adjust the output power and adjust the temperature of the weld.

 

Used high frequency pipe welding machines

 

This system can automatically control the power of the used high frequency pipe welding machines according to the welding seam temperature. The pipe production quality is extremely stable, the energy-saving effect is obvious, and the production efficiency and the degree of automation have been greatly improved.

 

The above are the 7 factors that affect the effective power output of the used high frequency pipe welding machines. We can eliminate hidden dangers based on the impact of these seven factors on the effective power of the used high frequency pipe welding machines.

 

Our company has many brands and wide resources, there is always one suitable for you. You only need to tell us your pipe manufacturing needs, our company will provide you with used welded pipe equipments that really suits your needs, welcome new and old customers to come to consult and order.

关键词:

More News

Still worrying about production capacity? 140 refurbished welded pipe production line to relieve worries!
Still worrying about production capacity? 140 refurbished welded pipe production line to relieve worries!
Q: Why did you choose this refurbished 140 to 165 second-hand welded pipe equipment/used tube mill?
Answer: Three core advantages:
The processing capacity of this used pipe making machine includes round pipes with  diameter of 60-159mm, square and rectangular pipes with  diameter of 50 * 50-120 * 120mm, anda wall thickness of 2.0-5.0mm, fully covering the mainstream demand of the welded pipe equipment market.
Refurbishment guarantee for Used ERW tube mill machinery: All mechanical and electrical components undergo professional maintenance/replacement, and the life assessment of key components meets the standards. The renovation and maintenance process for second-hand welded pipe equipment takes at least one month and up to three months.
The cost efficiency of the second-hand high-frequency welded pipe machine is only 45% of that of the new welded pipe machine. The production line of the used welded pipe mills production line sold by our company includes a one-year extended warranty, free training, and lifelong technical support.
Q: After purchasing second-hand welded pipe equipment, how long can it be put into production?
Answer: Jin Yujie Company's second-hand welded pipe equipment is all sourced from first-hand sources, with stock in the warehouse. It takes 7 days to ship and 15 days to complete installation and commissioning. The second-hand welded pipe unit can be purchased and used immediately.
It is recommended to arrange a technical team and decision-makers to conduct on-site inspections of the warehouse as soon as possible, select a second-hand welded pipe unit on site, in order to put it into production as soon as possible, create production capacity for the second-hand welded pipe production line, and achieve profitability.

more datail about this 140 enlarged 165 used tube mill line, please check here:

https://www.usedpipemill.com/product/Forever-Used-High-Frequency-Welding-Pipe-Making-Machie-of-%CE%A6140-Expand-to-%CE%A6165MM-221.html



For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com

JinYuJie-Used Pipe Mills Supplier(Please click the link→) :second-hand pipe mill 
Detail
Q: Why did you choose this refurbished 140 to 165 second-hand welded pipe equipment/used tube mill?
Answer: Three core advantages:
The processing capacity of this used pipe making machine includes round pipes with  diameter of 60-159mm, square and rectangular pipes with  diameter of 50 * 50-120 * 120mm, anda wall thickness of 2.0-5.0mm, fully covering the mainstream demand of the welded pipe equipment market.
Refurbishment guarantee for Used ERW tube mill machinery: All mechanical and electrical components undergo professional maintenance/replacement, and the life assessment of key components meets the standards. The renovation and maintenance process for second-hand welded pipe equipment takes at least one month and up to three months.
The cost efficiency of the second-hand high-frequency welded pipe machine is only 45% of that of the new welded pipe machine. The production line of the used welded pipe mills production line sold by our company includes a one-year extended warranty, free training, and lifelong technical support.
Q: After purchasing second-hand welded pipe equipment, how long can it be put into production?
Answer: Jin Yujie Company's second-hand welded pipe equipment is all sourced from first-hand sources, with stock in the warehouse. It takes 7 days to ship and 15 days to complete installation and commissioning. The second-hand welded pipe unit can be purchased and used immediately.
It is recommended to arrange a technical team and decision-makers to conduct on-site inspections of the warehouse as soon as possible, select a second-hand welded pipe unit on site, in order to put it into production as soon as possible, create production capacity for the second-hand welded pipe production line, and achieve profitability.

more datail about this 140 enlarged 165 used tube mill line, please check here:

https://www.usedpipemill.com/product/Forever-Used-High-Frequency-Welding-Pipe-Making-Machie-of-%CE%A6140-Expand-to-%CE%A6165MM-221.html



For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com

JinYuJie-Used Pipe Mills Supplier(Please click the link→) :second-hand pipe mill 
Why did you choose 60 used cold bending machine
Why did you choose 60 used cold bending machine
Q: Why did you choose this refurbished 140 to 165 second-hand welded pipe equipment/used tube mill?
Answer: Three core advantages:
The processing capacity of this used pipe making machine includes round pipes with  diameter of 60-159mm, square and rectangular pipes with  diameter of 50 * 50-120 * 120mm, anda wall thickness of 2.0-5.0mm, fully covering the mainstream demand of the welded pipe equipment market.
Refurbishment guarantee for Used ERW tube mill machinery: All mechanical and electrical components undergo professional maintenance/replacement, and the life assessment of key components meets the standards. The renovation and maintenance process for second-hand welded pipe equipment takes at least one month and up to three months.
The cost efficiency of the second-hand high-frequency welded pipe machine is only 45% of that of the new welded pipe machine. The production line of the used welded pipe mills production line sold by our company includes a one-year extended warranty, free training, and lifelong technical support.
Q: After purchasing second-hand welded pipe equipment, how long can it be put into production?
Answer: Jin Yujie Company's second-hand welded pipe equipment is all sourced from first-hand sources, with stock in the warehouse. It takes 7 days to ship and 15 days to complete installation and commissioning. The second-hand welded pipe unit can be purchased and used immediately.
It is recommended to arrange a technical team and decision-makers to conduct on-site inspections of the warehouse as soon as possible, select a second-hand welded pipe unit on site, in order to put it into production as soon as possible, create production capacity for the second-hand welded pipe production line, and achieve profitability.

more datail about this 140 enlarged 165 used tube mill line, please check here:

https://www.usedpipemill.com/product/Forever-Used-High-Frequency-Welding-Pipe-Making-Machie-of-%CE%A6140-Expand-to-%CE%A6165MM-221.html



For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com

JinYuJie-Used Pipe Mills Supplier(Please click the link→) :second-hand pipe mill 
Detail
Q: Why did you choose this refurbished 140 to 165 second-hand welded pipe equipment/used tube mill?
Answer: Three core advantages:
The processing capacity of this used pipe making machine includes round pipes with  diameter of 60-159mm, square and rectangular pipes with  diameter of 50 * 50-120 * 120mm, anda wall thickness of 2.0-5.0mm, fully covering the mainstream demand of the welded pipe equipment market.
Refurbishment guarantee for Used ERW tube mill machinery: All mechanical and electrical components undergo professional maintenance/replacement, and the life assessment of key components meets the standards. The renovation and maintenance process for second-hand welded pipe equipment takes at least one month and up to three months.
The cost efficiency of the second-hand high-frequency welded pipe machine is only 45% of that of the new welded pipe machine. The production line of the used welded pipe mills production line sold by our company includes a one-year extended warranty, free training, and lifelong technical support.
Q: After purchasing second-hand welded pipe equipment, how long can it be put into production?
Answer: Jin Yujie Company's second-hand welded pipe equipment is all sourced from first-hand sources, with stock in the warehouse. It takes 7 days to ship and 15 days to complete installation and commissioning. The second-hand welded pipe unit can be purchased and used immediately.
It is recommended to arrange a technical team and decision-makers to conduct on-site inspections of the warehouse as soon as possible, select a second-hand welded pipe unit on site, in order to put it into production as soon as possible, create production capacity for the second-hand welded pipe production line, and achieve profitability.

more datail about this 140 enlarged 165 used tube mill line, please check here:

https://www.usedpipemill.com/product/Forever-Used-High-Frequency-Welding-Pipe-Making-Machie-of-%CE%A6140-Expand-to-%CE%A6165MM-221.html



For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com

JinYuJie-Used Pipe Mills Supplier(Please click the link→) :second-hand pipe mill 
Why did you choose this refurbished 140 to 165 second-hand welded pipe equipment?
Why did you choose this refurbished 140 to 165 second-hand welded pipe equipment?
Q: Why did you choose this refurbished 140 to 165 second-hand welded pipe equipment/used tube mill?
Answer: Three core advantages:
The processing capacity of this used pipe making machine includes round pipes with  diameter of 60-159mm, square and rectangular pipes with  diameter of 50 * 50-120 * 120mm, anda wall thickness of 2.0-5.0mm, fully covering the mainstream demand of the welded pipe equipment market.
Refurbishment guarantee for Used ERW tube mill machinery: All mechanical and electrical components undergo professional maintenance/replacement, and the life assessment of key components meets the standards. The renovation and maintenance process for second-hand welded pipe equipment takes at least one month and up to three months.
The cost efficiency of the second-hand high-frequency welded pipe machine is only 45% of that of the new welded pipe machine. The production line of the used welded pipe mills production line sold by our company includes a one-year extended warranty, free training, and lifelong technical support.
Q: After purchasing second-hand welded pipe equipment, how long can it be put into production?
Answer: Jin Yujie Company's second-hand welded pipe equipment is all sourced from first-hand sources, with stock in the warehouse. It takes 7 days to ship and 15 days to complete installation and commissioning. The second-hand welded pipe unit can be purchased and used immediately.
It is recommended to arrange a technical team and decision-makers to conduct on-site inspections of the warehouse as soon as possible, select a second-hand welded pipe unit on site, in order to put it into production as soon as possible, create production capacity for the second-hand welded pipe production line, and achieve profitability.

more datail about this 140 enlarged 165 used tube mill line, please check here:

https://www.usedpipemill.com/product/Forever-Used-High-Frequency-Welding-Pipe-Making-Machie-of-%CE%A6140-Expand-to-%CE%A6165MM-221.html



For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com

JinYuJie-Used Pipe Mills Supplier(Please click the link→) :second-hand pipe mill 
Detail
Q: Why did you choose this refurbished 140 to 165 second-hand welded pipe equipment/used tube mill?
Answer: Three core advantages:
The processing capacity of this used pipe making machine includes round pipes with  diameter of 60-159mm, square and rectangular pipes with  diameter of 50 * 50-120 * 120mm, anda wall thickness of 2.0-5.0mm, fully covering the mainstream demand of the welded pipe equipment market.
Refurbishment guarantee for Used ERW tube mill machinery: All mechanical and electrical components undergo professional maintenance/replacement, and the life assessment of key components meets the standards. The renovation and maintenance process for second-hand welded pipe equipment takes at least one month and up to three months.
The cost efficiency of the second-hand high-frequency welded pipe machine is only 45% of that of the new welded pipe machine. The production line of the used welded pipe mills production line sold by our company includes a one-year extended warranty, free training, and lifelong technical support.
Q: After purchasing second-hand welded pipe equipment, how long can it be put into production?
Answer: Jin Yujie Company's second-hand welded pipe equipment is all sourced from first-hand sources, with stock in the warehouse. It takes 7 days to ship and 15 days to complete installation and commissioning. The second-hand welded pipe unit can be purchased and used immediately.
It is recommended to arrange a technical team and decision-makers to conduct on-site inspections of the warehouse as soon as possible, select a second-hand welded pipe unit on site, in order to put it into production as soon as possible, create production capacity for the second-hand welded pipe production line, and achieve profitability.

more datail about this 140 enlarged 165 used tube mill line, please check here:

https://www.usedpipemill.com/product/Forever-Used-High-Frequency-Welding-Pipe-Making-Machie-of-%CE%A6140-Expand-to-%CE%A6165MM-221.html



For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com

JinYuJie-Used Pipe Mills Supplier(Please click the link→) :second-hand pipe mill 
The Role of Roller Conveyor Motors in Used Pipe Welding Machines
The Role of Roller Conveyor Motors in Used Pipe Welding Machines
The Role of Roller Conveyor Motors in Used Pipe Welding Machines
Used pipe welding machines refer to welding equipment that has been previously used and is resold, typically for producing welded steel pipes. In used pipe welding machines, the roller conveyor motor is a critical component whose role runs through the entire production process, directly affecting the equipment's operational efficiency, processing accuracy, and product quality. Below is an analysis of the main functions and importance of roller conveyor motors in used pipe welding machines.

1. Transporting Pipe Materials
The primary function of the roller conveyor motor is to drive the rollers, transporting pipe materials from one process to the next. During pipe welding production, the pipe material needs to go through multiple stages, including uncoiling, forming, welding, cooling, sizing, and cutting. The roller conveyor motor ensures smooth and continuous movement of the pipe material by controlling the rotation of the rollers, preventing jams or deviations.

2. Ensuring Production Continuity
In used pipe welding machines, the stable operation of the roller conveyor motor is key to ensuring production continuity. If the motor fails, it may cause interruptions in material transportation, affecting the efficiency of the entire production line. Therefore, the reliability and durability of the roller conveyor motor are particularly important, especially in used equipment, where regular maintenance and care are essential.

3. Controlling Pipe Material Speed
The roller conveyor motor controls the speed of the rollers through a speed regulation device, thereby adjusting the transportation speed of the pipe material. During the welding process, the transportation speed of the pipe material must match the welding speed to ensure weld quality. The precise control capability of the roller conveyor motor directly affects welding results and production efficiency.

4. Improving Processing Accuracy
The smooth operation of the roller conveyor motor helps reduce vibrations and deviations during material transportation, thereby improving processing accuracy. In used pipe welding machines, the performance of the roller conveyor motor may decline due to equipment aging, so regular inspection and maintenance are necessary to ensure its operational precision.

5. Adapting to Multiple Specifications
Roller conveyor motors are typically equipped with speed regulation functions, allowing them to adapt to the production of pipes with different specifications. For example, when producing thin-walled and thick-walled pipes, the motor needs to adjust its speed to meet different processing requirements. This flexibility enables used pipe welding machines to fulfill diverse production needs.

6. Energy Saving and Efficiency
Modern roller conveyor motors are often designed for high efficiency and energy savings, reducing energy consumption and improving production efficiency. In used pipe welding machines, if the motor is aging or its performance declines, energy consumption may increase. Therefore, it is recommended to upgrade or replace the motor to enhance the overall energy efficiency of the equipment.

7. Reducing Equipment Wear
The smooth operation of the roller conveyor motor can reduce wear on other components of the equipment. For instance, if the motor operates unstably, it may cause premature wear on rollers, bearings, and other parts, increasing maintenance costs. Thus, in used pipe welding machines, the condition of the roller conveyor motor directly impacts the equipment's service life.

8. Automation Control
In modern pipe welding production lines, roller conveyor motors are often integrated with PLCs (Programmable Logic Controllers) and sensors to achieve automated control. In used pipe welding machines, if the roller conveyor motor supports automation functions, it can significantly improve production efficiency and product quality.

9. Safety
The stable operation of the roller conveyor motor is also closely related to production safety. If the motor fails, it may lead to material pile-ups, equipment jams, or even injuries. Therefore, in used pipe welding machines, the safety of the roller conveyor motor cannot be overlooked.

10. Maintenance and Care
In used pipe welding machines, the maintenance of the roller conveyor motor is particularly important. Since the equipment has been used for a certain period, the motor's performance may have declined. Regularly checking the motor's insulation, lubrication, and operating temperature can extend its service life and ensure stable equipment operation.

Conclusion
The roller conveyor motor plays a vital role in used pipe welding machines, with its functions covering material transportation, speed control, processing accuracy, energy efficiency, and more. For used equipment, the condition of the roller conveyor motor directly affects the overall performance and production efficiency of the equipment. Therefore,
Detail
The Role of Roller Conveyor Motors in Used Pipe Welding Machines
Used pipe welding machines refer to welding equipment that has been previously used and is resold, typically for producing welded steel pipes. In used pipe welding machines, the roller conveyor motor is a critical component whose role runs through the entire production process, directly affecting the equipment's operational efficiency, processing accuracy, and product quality. Below is an analysis of the main functions and importance of roller conveyor motors in used pipe welding machines.

1. Transporting Pipe Materials
The primary function of the roller conveyor motor is to drive the rollers, transporting pipe materials from one process to the next. During pipe welding production, the pipe material needs to go through multiple stages, including uncoiling, forming, welding, cooling, sizing, and cutting. The roller conveyor motor ensures smooth and continuous movement of the pipe material by controlling the rotation of the rollers, preventing jams or deviations.

2. Ensuring Production Continuity
In used pipe welding machines, the stable operation of the roller conveyor motor is key to ensuring production continuity. If the motor fails, it may cause interruptions in material transportation, affecting the efficiency of the entire production line. Therefore, the reliability and durability of the roller conveyor motor are particularly important, especially in used equipment, where regular maintenance and care are essential.

3. Controlling Pipe Material Speed
The roller conveyor motor controls the speed of the rollers through a speed regulation device, thereby adjusting the transportation speed of the pipe material. During the welding process, the transportation speed of the pipe material must match the welding speed to ensure weld quality. The precise control capability of the roller conveyor motor directly affects welding results and production efficiency.

4. Improving Processing Accuracy
The smooth operation of the roller conveyor motor helps reduce vibrations and deviations during material transportation, thereby improving processing accuracy. In used pipe welding machines, the performance of the roller conveyor motor may decline due to equipment aging, so regular inspection and maintenance are necessary to ensure its operational precision.

5. Adapting to Multiple Specifications
Roller conveyor motors are typically equipped with speed regulation functions, allowing them to adapt to the production of pipes with different specifications. For example, when producing thin-walled and thick-walled pipes, the motor needs to adjust its speed to meet different processing requirements. This flexibility enables used pipe welding machines to fulfill diverse production needs.

6. Energy Saving and Efficiency
Modern roller conveyor motors are often designed for high efficiency and energy savings, reducing energy consumption and improving production efficiency. In used pipe welding machines, if the motor is aging or its performance declines, energy consumption may increase. Therefore, it is recommended to upgrade or replace the motor to enhance the overall energy efficiency of the equipment.

7. Reducing Equipment Wear
The smooth operation of the roller conveyor motor can reduce wear on other components of the equipment. For instance, if the motor operates unstably, it may cause premature wear on rollers, bearings, and other parts, increasing maintenance costs. Thus, in used pipe welding machines, the condition of the roller conveyor motor directly impacts the equipment's service life.

8. Automation Control
In modern pipe welding production lines, roller conveyor motors are often integrated with PLCs (Programmable Logic Controllers) and sensors to achieve automated control. In used pipe welding machines, if the roller conveyor motor supports automation functions, it can significantly improve production efficiency and product quality.

9. Safety
The stable operation of the roller conveyor motor is also closely related to production safety. If the motor fails, it may lead to material pile-ups, equipment jams, or even injuries. Therefore, in used pipe welding machines, the safety of the roller conveyor motor cannot be overlooked.

10. Maintenance and Care
In used pipe welding machines, the maintenance of the roller conveyor motor is particularly important. Since the equipment has been used for a certain period, the motor's performance may have declined. Regularly checking the motor's insulation, lubrication, and operating temperature can extend its service life and ensure stable equipment operation.

Conclusion
The roller conveyor motor plays a vital role in used pipe welding machines, with its functions covering material transportation, speed control, processing accuracy, energy efficiency, and more. For used equipment, the condition of the roller conveyor motor directly affects the overall performance and production efficiency of the equipment. Therefore,
Contact information
Tel: +86-13392281699
Wechat: 13392281699
Email: zty@usedpipemill.com
Company address:No. A99, East Lecong Avenue, Lecong Town, Foshan City, Guangdong Province

Recommendation

Online Inquiry

留言应用名称:
底部留言
描述:

LINK

Contact Us

Tel (wechat): 13336487288
Wechat:+86 13336487288

WhatsApp:+86 13336487288
Email: zty@usedpipemill.com

Address: No. A99, Lecong Avenue East, Lecong Town, Foshan City, Guangdong Province

QRCODE

Copyright 0 2021 jinyujie. 粤ICP备13051810号 Powerby:  300.cn