Used HFW tube mills, realizing the overall heating treatment method of pipe-making and welded pipe
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- Release time:2021-11-29 11:30
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【概要描述】The used HFW tube mills HFW welded steel pipe has been continuously developed with the competition with seamless steel pipe. For welded steel pipes to gradually replace seamless steel pipes, the key is to have high product quality and low production costs. Nowadays, with the advancement of steel smelting technology, hot-rolled steel strip technology and pipe-making technology, as well as the extension of process technology to specialization, differentiation and conservation, all these have created the improvement of the quality of HFW welded pipes and the reduction of costs. condition.
Used HFW tube mills, realizing the overall heating treatment method of pipe-making and welded pipe
【概要描述】The used HFW tube mills HFW welded steel pipe has been continuously developed with the competition with seamless steel pipe. For welded steel pipes to gradually replace seamless steel pipes, the key is to have high product quality and low production costs. Nowadays, with the advancement of steel smelting technology, hot-rolled steel strip technology and pipe-making technology, as well as the extension of process technology to specialization, differentiation and conservation, all these have created the improvement of the quality of HFW welded pipes and the reduction of costs. condition.
- Sort:Information
- Auth:
- Source:
- Release time:2021-11-29 11:30
- Pvs:
The used HFW tube mills HFW welded steel pipe has been continuously developed with the competition with seamless steel pipe. For welded steel pipes to gradually replace seamless steel pipes, the key is to have high product quality and low production costs. Nowadays, with the advancement of steel smelting technology, hot-rolled steel strip technology and pipe-making technology, as well as the extension of process technology to specialization, differentiation and conservation, all these have created the improvement of the quality of HFW welded pipes and the reduction of costs. condition.
In order to make HFW welded pipe take advantage of uniform wall thickness, regular geometric size and low production cost, it can also overcome the inconsistency of mechanical properties and groove corrosion caused by the existence of welds, and enter the high level occupied by traditional seamless pipes. Oil and gas pipelines and oil well pipes and other fields. With the continuous progress and development of pipe making technology, the idea of seamless welded pipe was put forward. Compared with advanced foreign countries, the market share of HFW welded pipes produced by used HFW tube mills in my country is still very low, and seamless welded pipes will have a long way to go. The seamlessization of welded pipes mainly includes two connotations. One is geometric seamlessness, which uses mechanical methods and multiple hot scraping to remove burrs on the inner and outer welds of welded pipes; the other is physical seamlessness, which uses heat treatment and other processes to make the welds. , The metallographic structure and mechanical properties of the heat-affected zone (HAZ) tend to be consistent with the base material.
① Overall heating and tension reducing rolling of welded pipe
The thermal tension reducing process is actually normalizing + deforming heat treatment on the welded pipe. After heating the whole mother tube to 920~950℃, the weld seam and the metallographic structure of the tube body are completely austenitized, and then the tension reducer is used for rolling with large deformation in multiple passes. Generally, the final rolling temperature is not low. At 850°C, to meet the requirements of the welded pipe rolling, a fine and uniform grain structure will be formed inside.
After the welding seam undergoes phase transformation, it undergoes thermomechanical heat treatment with the base metal at the same time, and completes the recrystallization process under the same conditions. The internal stress brought by.
Compared with the welding seam heat treatment method, this technology makes the welded pipe the most seamless, and the technical indicators are also the most ideal. The main equipment is heating equipment (natural gas or intermediate frequency induction heating equipment), tension reducing machine and cooling bed, etc. This process has been valued and is gradually being promoted and applied for the production of high-grade HFW welded pipes.
②Overall heat treatment of welded pipe
The whole welded pipe is heated to the normalizing temperature to completely austenitize all the structures, and then air-cooled. This can basically eliminate the metallographic structure difference between the pipe body and the weld, and completely eliminate the internal stress of the welded pipe due to forming and welding, but there are still differences in the grain state of the weld and the pipe, which will bring about mechanics Insufficiency in performance and corrosion resistance.
In fact, the quenched and tempered heat treatment process of the used HFW tube mills welded pipe overall quenching + tempering (Q+T) is used, which can not only realize the seamlessness of the welded pipe, but also improve the material performance of the welded pipe.
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Time of issue : 2024-12-04
1.Installation and commissioning:
Position selection: According to the layout and process requirements of the production line, the installation position of the looping clip motor is reasonably selected.
Fixed and connected: Install the motor firmly in the designated position, and connect it with the corresponding mechanical transmission components.
Electrical wiring: Correct wiring to ensure reliable connection between the motor and the control system.
2.Start and Stop:
Check before starting: Check the lubrication state of the motor and transmission parts, whether the fasteners are loose, and whether the electrical line is normal.
Smooth start: When starting the motor, it should avoid the impact of instantaneous large current, and use soft start or frequency conversion start.
Normal shutdown: The shutdown should gradually reduce the speed of the motor to prevent sudden stop from impacting the equipment.
3.Operation and control:
Constant tension: The tension control system is used to maintain a constant tension during the operation of the looping motor to avoid strip relaxation or pulling.
Speed synchronization: Adjust the running speed of the motor according to the process requirements, so that it matches the speed of the equipment before and after the process.
Feedback control: Through the sensor and feedback system, real-time monitoring of the motor operating status, adjust the parameters to ensure the stable operation of the production line.
4.Maintenance and maintenance:
Regular inspection: Regularly check the wear of the motor and transmission parts, and replace the damaged parts in time.
Lubrication maintenance: Regular lubrication maintenance of mechanical parts to ensure their good operation.
Clean and dust-proof: Keep the motor and control cabinet clean to prevent dust and debris from entering, affecting the performance of the equipment.
5.Troubleshooting:
Fault diagnosis: When there is a fault, professional detection equipment is used to diagnose the motor and determine the cause of the fault.
Timely repair: Repair or replace the fault part according to the diagnosis results to ensure that the equipment returns to normal work as soon as possible.
In short, the correct use and maintenance of the looper clip motor is crucial to ensure the efficient and stable operation of the metal processing line.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier(Please click the link→) :second-hand pipe mill
1.Installation and commissioning:
Position selection: According to the layout and process requirements of the production line, the installation position of the looping clip motor is reasonably selected.
Fixed and connected: Install the motor firmly in the designated position, and connect it with the corresponding mechanical transmission components.
Electrical wiring: Correct wiring to ensure reliable connection between the motor and the control system.
2.Start and Stop:
Check before starting: Check the lubrication state of the motor and transmission parts, whether the fasteners are loose, and whether the electrical line is normal.
Smooth start: When starting the motor, it should avoid the impact of instantaneous large current, and use soft start or frequency conversion start.
Normal shutdown: The shutdown should gradually reduce the speed of the motor to prevent sudden stop from impacting the equipment.
3.Operation and control:
Constant tension: The tension control system is used to maintain a constant tension during the operation of the looping motor to avoid strip relaxation or pulling.
Speed synchronization: Adjust the running speed of the motor according to the process requirements, so that it matches the speed of the equipment before and after the process.
Feedback control: Through the sensor and feedback system, real-time monitoring of the motor operating status, adjust the parameters to ensure the stable operation of the production line.
4.Maintenance and maintenance:
Regular inspection: Regularly check the wear of the motor and transmission parts, and replace the damaged parts in time.
Lubrication maintenance: Regular lubrication maintenance of mechanical parts to ensure their good operation.
Clean and dust-proof: Keep the motor and control cabinet clean to prevent dust and debris from entering, affecting the performance of the equipment.
5.Troubleshooting:
Fault diagnosis: When there is a fault, professional detection equipment is used to diagnose the motor and determine the cause of the fault.
Timely repair: Repair or replace the fault part according to the diagnosis results to ensure that the equipment returns to normal work as soon as possible.
In short, the correct use and maintenance of the looper clip motor is crucial to ensure the efficient and stable operation of the metal processing line.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier(Please click the link→) :second-hand pipe mill
Time of issue : 2024-12-03
1.Basic construction: A typical roller type bedroom spiral hoop usually consists of two sets of rollers that form a spiral shaped channel for guiding and supporting the metal strip.
2.Operation principle: When the metal strip passes through the looper, the strip is guided and supported in the spiral path. Due to the spiral structure of the looper, the strip can be smoothly transmitted under the condition of uneven strip speed to ensure the normal progress of the subsequent process.
3.Commissioning and maintenance: Used equipment needs to be inspected and maintained in detail before use. Includes:
Cleaning: Remove oil, dust and so on from the surface.
Lubrication: Check and add lubricating oil to ensure the normal operation of each transmission component.
Calibration: Ensure that the neutralization pressure of the roller is set correctly.
Replacement parts: Check for wear and replace necessary parts.
4.Application process: In the process of use, it is necessary to pay attention to the operation specifications, monitor the operating status of the equipment, and adjust the equipment parameters in time to meet the strip specifications and process requirements. In addition, it is also necessary to pay attention to safe operation to prevent accidents.
Through the above methods, the used roller bedroom spiral looper can continue to play its function and provide support for metal processing production.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier(Please click the link→) :second-hand pipe mill
1.Basic construction: A typical roller type bedroom spiral hoop usually consists of two sets of rollers that form a spiral shaped channel for guiding and supporting the metal strip.
2.Operation principle: When the metal strip passes through the looper, the strip is guided and supported in the spiral path. Due to the spiral structure of the looper, the strip can be smoothly transmitted under the condition of uneven strip speed to ensure the normal progress of the subsequent process.
3.Commissioning and maintenance: Used equipment needs to be inspected and maintained in detail before use. Includes:
Cleaning: Remove oil, dust and so on from the surface.
Lubrication: Check and add lubricating oil to ensure the normal operation of each transmission component.
Calibration: Ensure that the neutralization pressure of the roller is set correctly.
Replacement parts: Check for wear and replace necessary parts.
4.Application process: In the process of use, it is necessary to pay attention to the operation specifications, monitor the operating status of the equipment, and adjust the equipment parameters in time to meet the strip specifications and process requirements. In addition, it is also necessary to pay attention to safe operation to prevent accidents.
Through the above methods, the used roller bedroom spiral looper can continue to play its function and provide support for metal processing production.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier(Please click the link→) :second-hand pipe mill
Time of issue : 2024-11-30
1.Molding die: used to shape steel strip into pipe. This type of mold usually consists of multiple sets of rollers, and the forming process is completed by gradual pressure.
2.Welding die: Specially used for high-frequency welding process to ensure the quality and accuracy of the weld. These molds are often used to ensure that the joint parts of the pipe are precisely aligned and soldered securely.
3.Sizing die: used for further sizing and straightening of the pipe after welding to ensure the dimensional accuracy of the final product. These molds allow the pipe to achieve the desired diameter and roundness.
4.Shaping mold: used to shape the welded pipe that has been formed to ensure that it meets the specified size and shape requirements.
5.Straightening mold: used to straighten the welded pipe and correct the bending and deformation of the pipe to ensure its flatness in the production process.
6.Surface treatment mold: These molds are used to treat the surface of the pipe, such as deburring, polishing, etc., to ensure the smooth and smooth surface of the pipe.
7.Cutting mold: used to cut the produced welded pipe to the required length according to demand. The main function of these molds is to ensure that the cutting is straight and high precision.
Each mold plays an important role in the production process, ensuring the quality and production efficiency of the welded pipe. According to the specific use and needs, different types of molds can be combined to achieve the best production results.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier(Please click the link→) :second-hand pipe mill
1.Molding die: used to shape steel strip into pipe. This type of mold usually consists of multiple sets of rollers, and the forming process is completed by gradual pressure.
2.Welding die: Specially used for high-frequency welding process to ensure the quality and accuracy of the weld. These molds are often used to ensure that the joint parts of the pipe are precisely aligned and soldered securely.
3.Sizing die: used for further sizing and straightening of the pipe after welding to ensure the dimensional accuracy of the final product. These molds allow the pipe to achieve the desired diameter and roundness.
4.Shaping mold: used to shape the welded pipe that has been formed to ensure that it meets the specified size and shape requirements.
5.Straightening mold: used to straighten the welded pipe and correct the bending and deformation of the pipe to ensure its flatness in the production process.
6.Surface treatment mold: These molds are used to treat the surface of the pipe, such as deburring, polishing, etc., to ensure the smooth and smooth surface of the pipe.
7.Cutting mold: used to cut the produced welded pipe to the required length according to demand. The main function of these molds is to ensure that the cutting is straight and high precision.
Each mold plays an important role in the production process, ensuring the quality and production efficiency of the welded pipe. According to the specific use and needs, different types of molds can be combined to achieve the best production results.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier(Please click the link→) :second-hand pipe mill
Time of issue : 2024-11-29
1.Initial development stage
In the early stages of roll forming technology, machining mainly relies on manual operation and simple mechanical devices. This kind of equipment has simple structure and is difficult to meet the production needs of complex profiles.
2.Mechanization improvement
With the advance of the Industrial Revolution, the degree of mechanization has gradually increased. Roller forming machines began to be equipped with electric motors and mechanical transmission systems, which increased production efficiency and output.
3.Automation and CNC technology
In the late 20th century, the development of computer technology led to the introduction of automation and numerical control technology (CNC). CNC roller forming machine can realize high-precision and high-efficiency automatic processing through programming, reducing labor costs and improving product quality.
4.Advanced control system
The new generation of roll forming machines introduces advanced control systems, including PLC (Programmable logic controller) and HMI (human machine interface), making operation easier and more intelligent. At the same time, the development of sensor technology also provides support for real-time monitoring and precise control.
5.High strength materials and new coatings
Modern roller forming machines use high-strength materials and advanced coating technology on roller wheels and other key components, which not only improves the durability and service life of the equipment, but also better ADAPTS to the processing needs of high-strength and high-hardness materials.
6.Modularity and flexibility
In recent years, modular design has become a significant trend in roll forming machines. This design allows the equipment to have greater flexibility, can quickly adjust and replace different modules according to production needs, to adapt to diverse, customized production requirements.
7.Intelligent manufacturing and Industrial Internet
With the advancement of Industry 4.0, intelligent manufacturing and industrial Internet technologies are gradually applied to roll forming machines. Through data acquisition, analysis and remote monitoring, intelligent equipment operation and production management are realized, improving the efficiency and reliability of the entire manufacturing process.
8.Environmental protection and energy saving technology
Environmental protection and energy saving technologies also play an important role in modern roll forming machines. Reduce energy consumption and environmental pollution through optimized design, use of energy-efficient motors and energy recovery devices, and achieve sustainable development.
In short, roll forming machine technology in the continuous innovation and development, through the use of new materials, new processes and intelligent technology, greatly improve the production capacity and product quality, to meet the manufacturing needs of different industries.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier(Please click the link→) :second-hand pipe mill
1.Initial development stage
In the early stages of roll forming technology, machining mainly relies on manual operation and simple mechanical devices. This kind of equipment has simple structure and is difficult to meet the production needs of complex profiles.
2.Mechanization improvement
With the advance of the Industrial Revolution, the degree of mechanization has gradually increased. Roller forming machines began to be equipped with electric motors and mechanical transmission systems, which increased production efficiency and output.
3.Automation and CNC technology
In the late 20th century, the development of computer technology led to the introduction of automation and numerical control technology (CNC). CNC roller forming machine can realize high-precision and high-efficiency automatic processing through programming, reducing labor costs and improving product quality.
4.Advanced control system
The new generation of roll forming machines introduces advanced control systems, including PLC (Programmable logic controller) and HMI (human machine interface), making operation easier and more intelligent. At the same time, the development of sensor technology also provides support for real-time monitoring and precise control.
5.High strength materials and new coatings
Modern roller forming machines use high-strength materials and advanced coating technology on roller wheels and other key components, which not only improves the durability and service life of the equipment, but also better ADAPTS to the processing needs of high-strength and high-hardness materials.
6.Modularity and flexibility
In recent years, modular design has become a significant trend in roll forming machines. This design allows the equipment to have greater flexibility, can quickly adjust and replace different modules according to production needs, to adapt to diverse, customized production requirements.
7.Intelligent manufacturing and Industrial Internet
With the advancement of Industry 4.0, intelligent manufacturing and industrial Internet technologies are gradually applied to roll forming machines. Through data acquisition, analysis and remote monitoring, intelligent equipment operation and production management are realized, improving the efficiency and reliability of the entire manufacturing process.
8.Environmental protection and energy saving technology
Environmental protection and energy saving technologies also play an important role in modern roll forming machines. Reduce energy consumption and environmental pollution through optimized design, use of energy-efficient motors and energy recovery devices, and achieve sustainable development.
In short, roll forming machine technology in the continuous innovation and development, through the use of new materials, new processes and intelligent technology, greatly improve the production capacity and product quality, to meet the manufacturing needs of different industries.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier(Please click the link→) :second-hand pipe mill
Wechat: 13392281699
Email: zty@usedpipemill.com
Company address:No. A99, East Lecong Avenue, Lecong Town, Foshan City, Guangdong Province