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The working principle of high frequency welded pipe machine
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- Release time：2022-09-08 11:30
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【概要描述】Relatively speaking, the largest power consumption on the production line of welded pipe production enterprises is the high frequency welded pipe machine. Therefore, the efficiency of high frequency welded pipe machine directly affects the amount of energy consumption per unit of the enterprise and directly determines the production cost of the enterprise.
The working principle of high frequency welded pipe machine
【概要描述】Relatively speaking, the largest power consumption on the production line of welded pipe production enterprises is the high frequency welded pipe machine. Therefore, the efficiency of high frequency welded pipe machine directly affects the amount of energy consumption per unit of the enterprise and directly determines the production cost of the enterprise.
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- Release time：2022-09-08 11:30
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Detail
Relatively speaking, the largest power consumption on the production line of welded pipe production enterprises is the high frequency welded pipe machine. Therefore, the efficiency of high frequency welded pipe machine directly affects the amount of energy consumption per unit of the enterprise and directly determines the production cost of the enterprise. The power consumption efficiency of high frequency welded pipe machine is restricted by many external factors. Here is the working principle of high frequency welded pipe machine.
1.Working principle of used high frequency tube mills.
The high frequency welded pipe machine consists of a set of unique electronic circuits (SCR or IGBT technology), which converts the low-frequency alternating current (50Hz) input from the grid into high-frequency alternating current (usually above 100kHz). After high-frequency current is applied to the inductance coil (ie, inductor), it is converted into a high-frequency magnetic field by the principle of electromagnetic induction, and acts on the metal object in the magnetic field. The eddy current effect is used to generate an induced current in the metal object that is proportional to the strength of the magnetic field (that is, eddy current, which is affected by the skin effect, the higher the frequency, the more concentrated on the surface of the metal object).
When the eddy current flows in a metal object, it will generate heat using the principle of electric current heating effect with the help of the inherent resistance value inside the metal object.
This kind of heat does not rely on external heat to be transferred like other heating methods. It is generated directly inside the object. Therefore, this heating method is fast and efficient. If needed, it can melt any metal in an instant. Moreover, its heating rate and temperature are controllable.
Through the working principle of high frequency welded pipe machine, we can understand that when making welded pipes, we must pay attention to controlling the heating speed and temperature and use the principle of current thermal effect to generate heat.
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Conduct training of slitting crew
Time of issue : 2024-12-05
1.Theoretical Training:
Equipment knowledge: Understand the basic components of the slitting unit and its working principle.
Operation specifications: Familiar with the operation procedures, including starting, stopping, adjusting parameters, common problem handling, etc.
Safety training: Understand the safety risks in equipment operation and corresponding preventive measures, and be familiar with emergency handling methods in emergency situations.
2.Practical operation:
On-site operation demonstration: An experienced operator gives a demonstration on site to guide new employees to master basic operating skills.
Hands-on practice: Let new employees operate the equipment themselves, accumulate experience in actual operation, and solve the problems encountered.
3.Maintenance:
Daily inspection: Train employees to understand the contents and methods of daily inspection of equipment, including cleaning, lubrication, fastening and other work.
Troubleshooting: Teach employees how to identify common equipment failures, understand basic troubleshooting methods and when professional maintenance personnel are required to intervene.
4.Efficiency optimization:
Production Management: Explain how to rationally arrange production tasks to improve equipment utilization and production efficiency.
Data Analysis: Teach employees how to record and analyze production data to find and improve the weak links in production.
5.Assessment and continuous improvement:
Assessment: Evaluate the effectiveness of training through examinations or practical assessments to ensure that employees have the necessary knowledge and skills.
Continuous improvement: Regularly organize training review and skill upgrading courses, and constantly improve the training content according to the actual production and equipment update.
After the training, new employees can work under the supervision of an experienced operator until they are fully competent.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier：www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier（Please click the link→) :second-hand pipe mill
1.Theoretical Training:
Equipment knowledge: Understand the basic components of the slitting unit and its working principle.
Operation specifications: Familiar with the operation procedures, including starting, stopping, adjusting parameters, common problem handling, etc.
Safety training: Understand the safety risks in equipment operation and corresponding preventive measures, and be familiar with emergency handling methods in emergency situations.
2.Practical operation:
On-site operation demonstration: An experienced operator gives a demonstration on site to guide new employees to master basic operating skills.
Hands-on practice: Let new employees operate the equipment themselves, accumulate experience in actual operation, and solve the problems encountered.
3.Maintenance:
Daily inspection: Train employees to understand the contents and methods of daily inspection of equipment, including cleaning, lubrication, fastening and other work.
Troubleshooting: Teach employees how to identify common equipment failures, understand basic troubleshooting methods and when professional maintenance personnel are required to intervene.
4.Efficiency optimization:
Production Management: Explain how to rationally arrange production tasks to improve equipment utilization and production efficiency.
Data Analysis: Teach employees how to record and analyze production data to find and improve the weak links in production.
5.Assessment and continuous improvement:
Assessment: Evaluate the effectiveness of training through examinations or practical assessments to ensure that employees have the necessary knowledge and skills.
Continuous improvement: Regularly organize training review and skill upgrading courses, and constantly improve the training content according to the actual production and equipment update.
After the training, new employees can work under the supervision of an experienced operator until they are fully competent.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier：www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier（Please click the link→) :second-hand pipe mill
Looper motors are commonly used in steel rolling lines in the metalworking industry
Time of issue : 2024-12-04
1.Installation and commissioning:
Position selection: According to the layout and process requirements of the production line, the installation position of the looping clip motor is reasonably selected.
Fixed and connected: Install the motor firmly in the designated position, and connect it with the corresponding mechanical transmission components.
Electrical wiring: Correct wiring to ensure reliable connection between the motor and the control system.
2.Start and Stop:
Check before starting: Check the lubrication state of the motor and transmission parts, whether the fasteners are loose, and whether the electrical line is normal.
Smooth start: When starting the motor, it should avoid the impact of instantaneous large current, and use soft start or frequency conversion start.
Normal shutdown: The shutdown should gradually reduce the speed of the motor to prevent sudden stop from impacting the equipment.
3.Operation and control:
Constant tension: The tension control system is used to maintain a constant tension during the operation of the looping motor to avoid strip relaxation or pulling.
Speed synchronization: Adjust the running speed of the motor according to the process requirements, so that it matches the speed of the equipment before and after the process.
Feedback control: Through the sensor and feedback system, real-time monitoring of the motor operating status, adjust the parameters to ensure the stable operation of the production line.
4.Maintenance and maintenance:
Regular inspection: Regularly check the wear of the motor and transmission parts, and replace the damaged parts in time.
Lubrication maintenance: Regular lubrication maintenance of mechanical parts to ensure their good operation.
Clean and dust-proof: Keep the motor and control cabinet clean to prevent dust and debris from entering, affecting the performance of the equipment.
5.Troubleshooting:
Fault diagnosis: When there is a fault, professional detection equipment is used to diagnose the motor and determine the cause of the fault.
Timely repair: Repair or replace the fault part according to the diagnosis results to ensure that the equipment returns to normal work as soon as possible.
In short, the correct use and maintenance of the looper clip motor is crucial to ensure the efficient and stable operation of the metal processing line.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier：www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier（Please click the link→) :second-hand pipe mill
1.Installation and commissioning:
Position selection: According to the layout and process requirements of the production line, the installation position of the looping clip motor is reasonably selected.
Fixed and connected: Install the motor firmly in the designated position, and connect it with the corresponding mechanical transmission components.
Electrical wiring: Correct wiring to ensure reliable connection between the motor and the control system.
2.Start and Stop:
Check before starting: Check the lubrication state of the motor and transmission parts, whether the fasteners are loose, and whether the electrical line is normal.
Smooth start: When starting the motor, it should avoid the impact of instantaneous large current, and use soft start or frequency conversion start.
Normal shutdown: The shutdown should gradually reduce the speed of the motor to prevent sudden stop from impacting the equipment.
3.Operation and control:
Constant tension: The tension control system is used to maintain a constant tension during the operation of the looping motor to avoid strip relaxation or pulling.
Speed synchronization: Adjust the running speed of the motor according to the process requirements, so that it matches the speed of the equipment before and after the process.
Feedback control: Through the sensor and feedback system, real-time monitoring of the motor operating status, adjust the parameters to ensure the stable operation of the production line.
4.Maintenance and maintenance:
Regular inspection: Regularly check the wear of the motor and transmission parts, and replace the damaged parts in time.
Lubrication maintenance: Regular lubrication maintenance of mechanical parts to ensure their good operation.
Clean and dust-proof: Keep the motor and control cabinet clean to prevent dust and debris from entering, affecting the performance of the equipment.
5.Troubleshooting:
Fault diagnosis: When there is a fault, professional detection equipment is used to diagnose the motor and determine the cause of the fault.
Timely repair: Repair or replace the fault part according to the diagnosis results to ensure that the equipment returns to normal work as soon as possible.
In short, the correct use and maintenance of the looper clip motor is crucial to ensure the efficient and stable operation of the metal processing line.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier：www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier（Please click the link→) :second-hand pipe mill
Apply of Bedroom screw looping
Time of issue : 2024-12-03
1.Basic construction: A typical roller type bedroom spiral hoop usually consists of two sets of rollers that form a spiral shaped channel for guiding and supporting the metal strip.
2.Operation principle: When the metal strip passes through the looper, the strip is guided and supported in the spiral path. Due to the spiral structure of the looper, the strip can be smoothly transmitted under the condition of uneven strip speed to ensure the normal progress of the subsequent process.
3.Commissioning and maintenance: Used equipment needs to be inspected and maintained in detail before use. Includes:
Cleaning: Remove oil, dust and so on from the surface.
Lubrication: Check and add lubricating oil to ensure the normal operation of each transmission component.
Calibration: Ensure that the neutralization pressure of the roller is set correctly.
Replacement parts: Check for wear and replace necessary parts.
4.Application process: In the process of use, it is necessary to pay attention to the operation specifications, monitor the operating status of the equipment, and adjust the equipment parameters in time to meet the strip specifications and process requirements. In addition, it is also necessary to pay attention to safe operation to prevent accidents.
Through the above methods, the used roller bedroom spiral looper can continue to play its function and provide support for metal processing production.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier：www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier（Please click the link→) :second-hand pipe mill
1.Basic construction: A typical roller type bedroom spiral hoop usually consists of two sets of rollers that form a spiral shaped channel for guiding and supporting the metal strip.
2.Operation principle: When the metal strip passes through the looper, the strip is guided and supported in the spiral path. Due to the spiral structure of the looper, the strip can be smoothly transmitted under the condition of uneven strip speed to ensure the normal progress of the subsequent process.
3.Commissioning and maintenance: Used equipment needs to be inspected and maintained in detail before use. Includes:
Cleaning: Remove oil, dust and so on from the surface.
Lubrication: Check and add lubricating oil to ensure the normal operation of each transmission component.
Calibration: Ensure that the neutralization pressure of the roller is set correctly.
Replacement parts: Check for wear and replace necessary parts.
4.Application process: In the process of use, it is necessary to pay attention to the operation specifications, monitor the operating status of the equipment, and adjust the equipment parameters in time to meet the strip specifications and process requirements. In addition, it is also necessary to pay attention to safe operation to prevent accidents.
Through the above methods, the used roller bedroom spiral looper can continue to play its function and provide support for metal processing production.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier：www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier（Please click the link→) :second-hand pipe mill
The mold types and types of used precision high-frequency welded pipe units
Time of issue : 2024-11-30
1.Molding die: used to shape steel strip into pipe. This type of mold usually consists of multiple sets of rollers, and the forming process is completed by gradual pressure.
2.Welding die: Specially used for high-frequency welding process to ensure the quality and accuracy of the weld. These molds are often used to ensure that the joint parts of the pipe are precisely aligned and soldered securely.
3.Sizing die: used for further sizing and straightening of the pipe after welding to ensure the dimensional accuracy of the final product. These molds allow the pipe to achieve the desired diameter and roundness.
4.Shaping mold: used to shape the welded pipe that has been formed to ensure that it meets the specified size and shape requirements.
5.Straightening mold: used to straighten the welded pipe and correct the bending and deformation of the pipe to ensure its flatness in the production process.
6.Surface treatment mold: These molds are used to treat the surface of the pipe, such as deburring, polishing, etc., to ensure the smooth and smooth surface of the pipe.
7.Cutting mold: used to cut the produced welded pipe to the required length according to demand. The main function of these molds is to ensure that the cutting is straight and high precision.
Each mold plays an important role in the production process, ensuring the quality and production efficiency of the welded pipe. According to the specific use and needs, different types of molds can be combined to achieve the best production results.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier：www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier（Please click the link→) :second-hand pipe mill
1.Molding die: used to shape steel strip into pipe. This type of mold usually consists of multiple sets of rollers, and the forming process is completed by gradual pressure.
2.Welding die: Specially used for high-frequency welding process to ensure the quality and accuracy of the weld. These molds are often used to ensure that the joint parts of the pipe are precisely aligned and soldered securely.
3.Sizing die: used for further sizing and straightening of the pipe after welding to ensure the dimensional accuracy of the final product. These molds allow the pipe to achieve the desired diameter and roundness.
4.Shaping mold: used to shape the welded pipe that has been formed to ensure that it meets the specified size and shape requirements.
5.Straightening mold: used to straighten the welded pipe and correct the bending and deformation of the pipe to ensure its flatness in the production process.
6.Surface treatment mold: These molds are used to treat the surface of the pipe, such as deburring, polishing, etc., to ensure the smooth and smooth surface of the pipe.
7.Cutting mold: used to cut the produced welded pipe to the required length according to demand. The main function of these molds is to ensure that the cutting is straight and high precision.
Each mold plays an important role in the production process, ensuring the quality and production efficiency of the welded pipe. According to the specific use and needs, different types of molds can be combined to achieve the best production results.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier：www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier（Please click the link→) :second-hand pipe mill
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Tel: +86-13392281699
Wechat: 13392281699
Email: zty@usedpipemill.com
Company address:No. A99, East Lecong Avenue, Lecong Town, Foshan City, Guangdong Province
Wechat: 13392281699
Email: zty@usedpipemill.com
Company address:No. A99, East Lecong Avenue, Lecong Town, Foshan City, Guangdong Province
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