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The significance of studying the heat affected zone of the used roll forming machine welding
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- Release time：2023-03-25 11:30
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【概要描述】When used roll forming machine is used to manufacture a welded pipe, a complete high-frequency welded pipe weld will appear, which is composed of a fusion zone and a heat-affected zone. The fusion zone is a narrow weld.
The significance of studying the heat affected zone of the used roll forming machine welding
【概要描述】When used roll forming machine is used to manufacture a welded pipe, a complete high-frequency welded pipe weld will appear, which is composed of a fusion zone and a heat-affected zone. The fusion zone is a narrow weld.
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Detail
When used roll forming machine is used to manufacture a welded pipe, a complete high-frequency welded pipe weld will appear, which is composed of a fusion zone and a heat-affected zone. The fusion zone is a narrow weld.
Welding theory and practice point out that the quality of welding depends not only on the weld, but also on the welding heat-affected zone; sometimes the problems in the heat-affected zone are more complex than the weld. It is especially obvious when it comes to steel pipes. Many cases of failed oil pipes and high-strength alloy steel pipes have proved that the problem is often in the heat affected zone. Therefore, it is of great significance to study the changes in the structure and properties of the tube blank that are affected by the heat of the used roll forming machine, which is of great significance to the strength of the welded seam and the quality of the welded tube.
Microstructure of heat affected zone of low carbon equivalent welded pipe
The structure and morphology of the welding heat-affected zone is closely related to the carbon equivalent of the steel. The welding heat-affected zone of the used roll forming machine belongs to the low-carbon equivalent category. Overheating zone, Phase change recrystallization zone,Incomplete recrystallization zone,recrystallization zone and aging embrittlement zone.
(1) Overheating zone
The temperature is between 1400 and 1100 °C, and the closer it is to the fusion zone, the higher the temperature; it is manifested that some refractory points such as carbides and oxides melt into austenite at the solidus, and the austenite grains are coarse. Coarse austenite is easy to form superheated Widmanite structure during cooling, resulting in reduced toughness.
(2) Phase change recrystallization zone
The temperature is between 1100~850°C, above the Ac3 line; the recrystallization phase transition occurs when heated (P+F transforms into A, and A transforms into P+F during cooling), so that the grains are refined; equivalent to low carbon The normalized structure of steel has good comprehensive mechanical properties.
(3) Incomplete recrystallization zone
When the temperature is between 850 and 700 °C, only part of the metal in this region undergoes recrystallization phase transformation; it is the coexistence and mixing of the original ferrite coarse grain and fine grain region, and the mechanical properties are poor.
(4) Recrystallization zone
When the temperature is between 700 and 500°C, the internal structure of the metal does not change after heating, only the shape of the grain changes; it is an equiaxed ferrite grain, the strength and hardness are lower than that of the base metal, and the plasticity and toughness are improved. is the softening zone of the weld.
(5) Aging embrittlement zone
When the temperature is between 500°C and room temperature, the metal structure is close to the base metal; the longer the storage time, the closer the structure and properties are to the base metal.
Through the analysis of the structure of the welding heat affected zone of the used roll forming machine, not only can the welding process be better improved, but also it is helpful to understand the formation and distribution of welding stress on the welded pipe.
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Used pipe welding machines refer to welding equipment that has been previously used and is resold, typically for producing welded steel pipes. In used pipe welding machines, the roller conveyor motor is a critical component whose role runs through the entire production process, directly affecting the equipment's operational efficiency, processing accuracy, and product quality. Below is an analysis of the main functions and importance of roller conveyor motors in used pipe welding machines.
1. Transporting Pipe Materials
The primary function of the roller conveyor motor is to drive the rollers, transporting pipe materials from one process to the next. During pipe welding production, the pipe material needs to go through multiple stages, including uncoiling, forming, welding, cooling, sizing, and cutting. The roller conveyor motor ensures smooth and continuous movement of the pipe material by controlling the rotation of the rollers, preventing jams or deviations.
2. Ensuring Production Continuity
In used pipe welding machines, the stable operation of the roller conveyor motor is key to ensuring production continuity. If the motor fails, it may cause interruptions in material transportation, affecting the efficiency of the entire production line. Therefore, the reliability and durability of the roller conveyor motor are particularly important, especially in used equipment, where regular maintenance and care are essential.
3. Controlling Pipe Material Speed
The roller conveyor motor controls the speed of the rollers through a speed regulation device, thereby adjusting the transportation speed of the pipe material. During the welding process, the transportation speed of the pipe material must match the welding speed to ensure weld quality. The precise control capability of the roller conveyor motor directly affects welding results and production efficiency.
4. Improving Processing Accuracy
The smooth operation of the roller conveyor motor helps reduce vibrations and deviations during material transportation, thereby improving processing accuracy. In used pipe welding machines, the performance of the roller conveyor motor may decline due to equipment aging, so regular inspection and maintenance are necessary to ensure its operational precision.
5. Adapting to Multiple Specifications
Roller conveyor motors are typically equipped with speed regulation functions, allowing them to adapt to the production of pipes with different specifications. For example, when producing thin-walled and thick-walled pipes, the motor needs to adjust its speed to meet different processing requirements. This flexibility enables used pipe welding machines to fulfill diverse production needs.
6. Energy Saving and Efficiency
Modern roller conveyor motors are often designed for high efficiency and energy savings, reducing energy consumption and improving production efficiency. In used pipe welding machines, if the motor is aging or its performance declines, energy consumption may increase. Therefore, it is recommended to upgrade or replace the motor to enhance the overall energy efficiency of the equipment.
7. Reducing Equipment Wear
The smooth operation of the roller conveyor motor can reduce wear on other components of the equipment. For instance, if the motor operates unstably, it may cause premature wear on rollers, bearings, and other parts, increasing maintenance costs. Thus, in used pipe welding machines, the condition of the roller conveyor motor directly impacts the equipment's service life.
8. Automation Control
In modern pipe welding production lines, roller conveyor motors are often integrated with PLCs (Programmable Logic Controllers) and sensors to achieve automated control. In used pipe welding machines, if the roller conveyor motor supports automation functions, it can significantly improve production efficiency and product quality.
9. Safety
The stable operation of the roller conveyor motor is also closely related to production safety. If the motor fails, it may lead to material pile-ups, equipment jams, or even injuries. Therefore, in used pipe welding machines, the safety of the roller conveyor motor cannot be overlooked.
10. Maintenance and Care
In used pipe welding machines, the maintenance of the roller conveyor motor is particularly important. Since the equipment has been used for a certain period, the motor's performance may have declined. Regularly checking the motor's insulation, lubrication, and operating temperature can extend its service life and ensure stable equipment operation.
Conclusion
The roller conveyor motor plays a vital role in used pipe welding machines, with its functions covering material transportation, speed control, processing accuracy, energy efficiency, and more. For used equipment, the condition of the roller conveyor motor directly affects the overall performance and production efficiency of the equipment. Therefore,
Used pipe welding machines refer to welding equipment that has been previously used and is resold, typically for producing welded steel pipes. In used pipe welding machines, the roller conveyor motor is a critical component whose role runs through the entire production process, directly affecting the equipment's operational efficiency, processing accuracy, and product quality. Below is an analysis of the main functions and importance of roller conveyor motors in used pipe welding machines.
1. Transporting Pipe Materials
The primary function of the roller conveyor motor is to drive the rollers, transporting pipe materials from one process to the next. During pipe welding production, the pipe material needs to go through multiple stages, including uncoiling, forming, welding, cooling, sizing, and cutting. The roller conveyor motor ensures smooth and continuous movement of the pipe material by controlling the rotation of the rollers, preventing jams or deviations.
2. Ensuring Production Continuity
In used pipe welding machines, the stable operation of the roller conveyor motor is key to ensuring production continuity. If the motor fails, it may cause interruptions in material transportation, affecting the efficiency of the entire production line. Therefore, the reliability and durability of the roller conveyor motor are particularly important, especially in used equipment, where regular maintenance and care are essential.
3. Controlling Pipe Material Speed
The roller conveyor motor controls the speed of the rollers through a speed regulation device, thereby adjusting the transportation speed of the pipe material. During the welding process, the transportation speed of the pipe material must match the welding speed to ensure weld quality. The precise control capability of the roller conveyor motor directly affects welding results and production efficiency.
4. Improving Processing Accuracy
The smooth operation of the roller conveyor motor helps reduce vibrations and deviations during material transportation, thereby improving processing accuracy. In used pipe welding machines, the performance of the roller conveyor motor may decline due to equipment aging, so regular inspection and maintenance are necessary to ensure its operational precision.
5. Adapting to Multiple Specifications
Roller conveyor motors are typically equipped with speed regulation functions, allowing them to adapt to the production of pipes with different specifications. For example, when producing thin-walled and thick-walled pipes, the motor needs to adjust its speed to meet different processing requirements. This flexibility enables used pipe welding machines to fulfill diverse production needs.
6. Energy Saving and Efficiency
Modern roller conveyor motors are often designed for high efficiency and energy savings, reducing energy consumption and improving production efficiency. In used pipe welding machines, if the motor is aging or its performance declines, energy consumption may increase. Therefore, it is recommended to upgrade or replace the motor to enhance the overall energy efficiency of the equipment.
7. Reducing Equipment Wear
The smooth operation of the roller conveyor motor can reduce wear on other components of the equipment. For instance, if the motor operates unstably, it may cause premature wear on rollers, bearings, and other parts, increasing maintenance costs. Thus, in used pipe welding machines, the condition of the roller conveyor motor directly impacts the equipment's service life.
8. Automation Control
In modern pipe welding production lines, roller conveyor motors are often integrated with PLCs (Programmable Logic Controllers) and sensors to achieve automated control. In used pipe welding machines, if the roller conveyor motor supports automation functions, it can significantly improve production efficiency and product quality.
9. Safety
The stable operation of the roller conveyor motor is also closely related to production safety. If the motor fails, it may lead to material pile-ups, equipment jams, or even injuries. Therefore, in used pipe welding machines, the safety of the roller conveyor motor cannot be overlooked.
10. Maintenance and Care
In used pipe welding machines, the maintenance of the roller conveyor motor is particularly important. Since the equipment has been used for a certain period, the motor's performance may have declined. Regularly checking the motor's insulation, lubrication, and operating temperature can extend its service life and ensure stable equipment operation.
Conclusion
The roller conveyor motor plays a vital role in used pipe welding machines, with its functions covering material transportation, speed control, processing accuracy, energy efficiency, and more. For used equipment, the condition of the roller conveyor motor directly affects the overall performance and production efficiency of the equipment. Therefore,
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Wechat: 13392281699
Email: zty@usedpipemill.com
Company address:No. A99, East Lecong Avenue, Lecong Town, Foshan City, Guangdong Province
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