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The operating principle and other precautions of the automatic flat head machine of second-hand welded pipe equipment
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- Release time：2021-04-08 11:30
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【概要描述】In the process of pipe making on the second-hand high frequency welded pipe production line, the automatic flat head machine is mainly a special equipment for milling and chamfering the end face of steel pipe. Everyone knows that an automatic flat head machine is composed of a power head, a power head feed mechanism, a clamping mechanism, a push mechanism, a horizontal movement mechanism, an electric control system, and a pneumatic system. But sometimes it is not enough to understand the composition of the equipment, but also to understand the operating principle of the equipment and other precautions is the most important. In order to let everyone clearly understand the operating principle of the automatic flat head machine and other precautions.
Installation and debugging to ensure pipe outlet
In the process of pipe making with second-hand welded pipe equipment, the second-hand automatic flat head machine is mainly used for special equipment for milling and chamfering the end face of steel pipe. Everyone knows that an automatic flat head machine is composed of a power head, a power head feed mechanism, a clamping mechanism, a push mechanism, a horizontal movement mechanism, an electric control system, and a pneumatic system. But sometimes it is not enough to understand the composition of the equipment, but also to understand the operating principle of the equipment and other precautions is the most important. In order to let everyone clearly understand the operating principle of the automatic flat head machine and other precautions.
The operating principle and other precautions of the automatic flat head machine of second-hand welded pipe equipment
【概要描述】In the process of pipe making on the second-hand high frequency welded pipe production line, the automatic flat head machine is mainly a special equipment for milling and chamfering the end face of steel pipe. Everyone knows that an automatic flat head machine is composed of a power head, a power head feed mechanism, a clamping mechanism, a push mechanism, a horizontal movement mechanism, an electric control system, and a pneumatic system. But sometimes it is not enough to understand the composition of the equipment, but also to understand the operating principle of the equipment and other precautions is the most important. In order to let everyone clearly understand the operating principle of the automatic flat head machine and other precautions.
- Sort：News
- Auth:
- Source:
- Release time：2021-04-08 11:30
- Pvs：
Detail
In the process of pipe making with second-hand welded pipe equipment, the second-hand automatic flat head machine is mainly used for special equipment for milling and chamfering the end face of steel pipe. Everyone knows that an automatic flat head machine is composed of a power head, a power head feed mechanism, a clamping mechanism, a push mechanism, a horizontal movement mechanism, an electric control system, and a pneumatic system. But sometimes it is not enough to understand the composition of the equipment, but also to understand the operating principle of the equipment and other precautions is the most important. In order to let everyone clearly understand the operating principle of the automatic flat head machine and other precautions.
The following is an analysis and explanation with the automatic flat head machine of the 273 second-hand welded pipe unit
① Understand how the equipment works. For example, the working mode of the automatic flat-head machine of the 273 second-hand welded pipe unit adopts a single-position staggered working mode.
②Understand the main technical parameters of the equipment, in addition to knowing the diameter, wall thickness, and length of the pipe suitable for the equipment, but also the power information and speed information of the other components of the equipment. It is convenient to adjust on the console during installation.
③Know the operating principle of the automatic flat head machine: the motor drives the walking beam to rotate through the reducer and the universal joint shaft transmission stepping mechanism, and the walking beam can move one or two steel pipes forward by two stations for each movement of the walking beam. When working, the walking beam first brings in two steel pipes from the preparation platform at the same time, and sends them to the No. 1 push roller table. The roller table rotates to send the pipe to the push baffle. When the pipe head is about to reach the push When the baffle is closed, a proximity switch sends a signal to decelerate the roller table and stop after a delay. At the same time that the steel pipes on the gantry are sent to the push-level roller table, the steel pipes that have been pushed on the original push-level roller table are sent to the No. 1 flat-end station, and the original steel pipes from the No. 1 flat-end station are sent to the No. 2 push-up station. On the roller table, the steel pipes on the original No. 2 flat-end roller table are sent to the No. 2 flat-end station, and the steel pipes from the original No. 2 flat-end station are sent to the exit platform. When the stepping movement is about to end, the proximity switch sends out a signal, the stepping stops, and the clamping mechanism is used to realize clamping. After clamping, the proximity switch sends a signal, and the power head starts to feed according to the pre-programmed movement law, which is fast Forward → work forward → fast rewind, the distance and speed of fast forward and work forward can be set on the man-machine interface, and the speed of the power head can be adjusted at any time through the control panel of the inverter. In the process of flat head, push the roller table action to push the steel pipe of the standby station to the fixed baffle. When the power head starts to return according to a predetermined program, the clamping mechanism is released, and the return of the clamping mechanism is detected through the signal change of the proximity switch. After the clamping mechanism returns, the stepping mechanism rotates.
Note: The actions of each mechanism of this machine are connected. The speed of each mechanism will affect the cycle time of the entire milling head. Different pipe diameters and wall thicknesses have different milling head time due to the stepping mechanism. The speed of the transmission motor is not adjustable. Therefore, the speed of the power head and the speed of the working speed should be comprehensively determined according to the pipe diameter and wall thickness. At the same time, the working distance should be minimized to improve work efficiency. The speed of the rolling table will also affect the work efficiency. Generally speaking, the speed can be adjusted according to the actual needs of the site. The adjustment principle has been completed in the process of milling the steel pipe. Therefore, the short pipe speed should be appropriately faster. Long pipes are slower, as slow as possible under the premise of satisfying production. In addition, properly adjust the position of each proximity switch to ensure the best match between the signaling time and the movement of the next mechanism.
④Understand the precautions when installing, debugging and using the automatic flat head machine.
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Analysis of seven key factors affecting the effective power output of second-hand high-frequency welded pipe machines
Time of issue : 2024-08-25
High frequency welded pipe machine is widely used in modern industry, especially in the pipe manufacturing industry. It is highly favored by users for its high efficiency and precision. In order to better understand and master this technology, this article will use the keyword "second-hand welded pipe machine" and combine it with practical applications to analyze the seven key factors of its effective power output.
Firstly, we need to clarify the definition of 'second-hand welded pipe machine'. Second hand welded pipe machine refers to equipment that has been used but has been repaired and debugged before being put back into use. Due to its newer production technology and lower purchasing costs, it has become an ideal choice for many small and medium-sized enterprises. However, understanding the influencing factors of power output issues that arise during use, especially in high-frequency and high-intensity operating environments, is crucial.
1. The aging degree of the equipment itself: The components of the second-hand welding pipe machine will wear and age to varying degrees over time, which directly affects the stability of its power output. The maintenance and regular inspection of equipment can reduce this impact.
2. Operating environment: Factors such as humidity, temperature, and electromagnetic interference also have a significant impact on the operation of second-hand welded pipe machines. Maintaining a good working environment is crucial for the effective power output of equipment.
3. Debugging and Calibration: Before the second-hand welded pipe machine is put back into use, it needs to undergo strict debugging and calibration to ensure that all parameters reach their optimal state. This has a significant impact on the stability and power output of the device.
4. Operational skills: Proficient operational skills are the key to ensuring the efficient operation of second-hand welded pipe machines. Familiar with device characteristics and able to flexibly adjust operating parameters can significantly improve power output efficiency.
5. Power quality: Unstable power supply can cause fluctuations in the power output of second-hand welded pipe machines. The use of high-quality power equipment to ensure stable voltage and current is the foundation for ensuring the normal operation of the equipment.
6. Maintenance: Regular maintenance can effectively extend the service life of second-hand welded pipe machines and help stabilize power output. During maintenance, key parts such as welding joints, cooling systems, and electrical components should be carefully inspected.
7. Load adaptability: The power output of a second-hand welded pipe machine is not only affected by the equipment itself, but also by its matching with the load. Appropriate load distribution and reasonable production scheduling can comprehensively improve the operational efficiency of equipment.
In summary, a comprehensive understanding and mastery of the seven key factors mentioned above can significantly improve the effective power output of second-hand high-frequency welded pipe machines, extend equipment life, and lay a solid foundation for enterprises to save costs and improve production efficiency. Mastering these key points will undoubtedly result in twice the result with half the effort when choosing and using a second-hand welded pipe machine.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier：www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier（Please click the link→) :second-hand pipe mill
High frequency welded pipe machine is widely used in modern industry, especially in the pipe manufacturing industry. It is highly favored by users for its high efficiency and precision. In order to better understand and master this technology, this article will use the keyword "second-hand welded pipe machine" and combine it with practical applications to analyze the seven key factors of its effective power output.
Firstly, we need to clarify the definition of 'second-hand welded pipe machine'. Second hand welded pipe machine refers to equipment that has been used but has been repaired and debugged before being put back into use. Due to its newer production technology and lower purchasing costs, it has become an ideal choice for many small and medium-sized enterprises. However, understanding the influencing factors of power output issues that arise during use, especially in high-frequency and high-intensity operating environments, is crucial.
1. The aging degree of the equipment itself: The components of the second-hand welding pipe machine will wear and age to varying degrees over time, which directly affects the stability of its power output. The maintenance and regular inspection of equipment can reduce this impact.
2. Operating environment: Factors such as humidity, temperature, and electromagnetic interference also have a significant impact on the operation of second-hand welded pipe machines. Maintaining a good working environment is crucial for the effective power output of equipment.
3. Debugging and Calibration: Before the second-hand welded pipe machine is put back into use, it needs to undergo strict debugging and calibration to ensure that all parameters reach their optimal state. This has a significant impact on the stability and power output of the device.
4. Operational skills: Proficient operational skills are the key to ensuring the efficient operation of second-hand welded pipe machines. Familiar with device characteristics and able to flexibly adjust operating parameters can significantly improve power output efficiency.
5. Power quality: Unstable power supply can cause fluctuations in the power output of second-hand welded pipe machines. The use of high-quality power equipment to ensure stable voltage and current is the foundation for ensuring the normal operation of the equipment.
6. Maintenance: Regular maintenance can effectively extend the service life of second-hand welded pipe machines and help stabilize power output. During maintenance, key parts such as welding joints, cooling systems, and electrical components should be carefully inspected.
7. Load adaptability: The power output of a second-hand welded pipe machine is not only affected by the equipment itself, but also by its matching with the load. Appropriate load distribution and reasonable production scheduling can comprehensively improve the operational efficiency of equipment.
In summary, a comprehensive understanding and mastery of the seven key factors mentioned above can significantly improve the effective power output of second-hand high-frequency welded pipe machines, extend equipment life, and lay a solid foundation for enterprises to save costs and improve production efficiency. Mastering these key points will undoubtedly result in twice the result with half the effort when choosing and using a second-hand welded pipe machine.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier：www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier（Please click the link→) :second-hand pipe mill
Analysis of the problem of non squareness in the adjustment of square and rectangular tubes and the method of correcting vertical rollers
Time of issue : 2024-08-24
Product feature introduction
Economical and cost-effective
Firstly, the price of second-hand welded pipe machines is relatively low, which is their most intuitive advantage. For small and medium-sized enterprises, purchasing second-hand equipment can effectively reduce initial investment costs while ensuring the basic functions and production efficiency of the equipment. This makes second-hand square tube machines highly competitive and cost-effective in the market.
Multi functional and easy to maintain
Another major selling point of second-hand welded pipe machines is their versatility. After appropriate adjustments and maintenance, these machines can produce steel pipes of different specifications and shapes to meet diverse market demands. In addition, the maintenance cost of second-hand equipment is usually lower because at the time of purchase, suppliers often provide detailed usage records and maintenance guidelines for the equipment, making it easier for users to perform daily maintenance and repair minor faults.
The issue of 'non square' in the adjustment process
In the process of using a second-hand square tube machine to produce square and rectangular tubes, a common problem is the phenomenon of "square and rectangular tubes not being square". Specifically, this means that the produced square or rectangular pipes have uneven edges, angles, or lengths on each side, which can affect the quality and aesthetics of the product. The main reasons for this problem are improper machine tool parameter settings, roller wear, and differences in material quality.
Correction method of vertical roller
In order to solve the problem of "non square", the use of standing rollers is particularly important. Vertical roller is a tool used to adjust the shape of pipes. By setting the pressure and position of the vertical roller reasonably, the formed square tube can be calibrated to meet the standard requirements in terms of appearance. In the specific operation, the staff need to gradually adjust the angle and force of the vertical roller according to the actual deviation of the square tube, until the various dimensions of the square tube meet the standards.
Application scenarios and instance analysis
The second-hand welded pipe machine is not only suitable for standardized production, but also meets personalized customization needs. Taking construction sites and pipeline installation projects as examples, these fields often require steel pipes of different sizes and shapes. By adjusting the vertical rollers, the second-hand welded pipe machine can quickly produce square and rectangular pipes that meet specific requirements, greatly improving production efficiency and product quality.
Overall, second-hand square tube machines have become an ideal choice in the market due to their affordability, versatility, and ease of maintenance. By setting up and using vertical rollers reasonably, it is possible to effectively address the issue of "non square" in production and ensure product quality. These unique selling points not only make second-hand welded pipe machines shine in industrial manufacturing, but also bring significant economic benefits to enterprises.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier：www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier（Please click the link→) :second-hand pipe mill
Product feature introduction
Economical and cost-effective
Firstly, the price of second-hand welded pipe machines is relatively low, which is their most intuitive advantage. For small and medium-sized enterprises, purchasing second-hand equipment can effectively reduce initial investment costs while ensuring the basic functions and production efficiency of the equipment. This makes second-hand square tube machines highly competitive and cost-effective in the market.
Multi functional and easy to maintain
Another major selling point of second-hand welded pipe machines is their versatility. After appropriate adjustments and maintenance, these machines can produce steel pipes of different specifications and shapes to meet diverse market demands. In addition, the maintenance cost of second-hand equipment is usually lower because at the time of purchase, suppliers often provide detailed usage records and maintenance guidelines for the equipment, making it easier for users to perform daily maintenance and repair minor faults.
The issue of 'non square' in the adjustment process
In the process of using a second-hand square tube machine to produce square and rectangular tubes, a common problem is the phenomenon of "square and rectangular tubes not being square". Specifically, this means that the produced square or rectangular pipes have uneven edges, angles, or lengths on each side, which can affect the quality and aesthetics of the product. The main reasons for this problem are improper machine tool parameter settings, roller wear, and differences in material quality.
Correction method of vertical roller
In order to solve the problem of "non square", the use of standing rollers is particularly important. Vertical roller is a tool used to adjust the shape of pipes. By setting the pressure and position of the vertical roller reasonably, the formed square tube can be calibrated to meet the standard requirements in terms of appearance. In the specific operation, the staff need to gradually adjust the angle and force of the vertical roller according to the actual deviation of the square tube, until the various dimensions of the square tube meet the standards.
Application scenarios and instance analysis
The second-hand welded pipe machine is not only suitable for standardized production, but also meets personalized customization needs. Taking construction sites and pipeline installation projects as examples, these fields often require steel pipes of different sizes and shapes. By adjusting the vertical rollers, the second-hand welded pipe machine can quickly produce square and rectangular pipes that meet specific requirements, greatly improving production efficiency and product quality.
Overall, second-hand square tube machines have become an ideal choice in the market due to their affordability, versatility, and ease of maintenance. By setting up and using vertical rollers reasonably, it is possible to effectively address the issue of "non square" in production and ensure product quality. These unique selling points not only make second-hand welded pipe machines shine in industrial manufacturing, but also bring significant economic benefits to enterprises.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier：www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier（Please click the link→) :second-hand pipe mill
Analysis of the problem of non squareness in the adjustment of square and rectangular tubes by second-hand square tube machines and the method of correcting vertical rollers
Innovation of intelligent heat treatment for welds: detailed explanation of online quenching+tempering (Q+T) technology
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Email: zty@usedpipemill.com
Company address:No. A99, East Lecong Avenue, Lecong Town, Foshan City, Guangdong Province
Wechat: 13392281699
Email: zty@usedpipemill.com
Company address:No. A99, East Lecong Avenue, Lecong Town, Foshan City, Guangdong Province
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