The key technology of precision welded pipe production by used welded pipe machine—Welded pipe forming process
- Sort:Information
- Auth:
- Source:
- Release time:2022-10-27 11:30
- Pvs:
【概要描述】Used welded pipe machine often consider many key technologies when producing precision welded pipes, such as ① quality requirements for raw materials, ② welded pipe forming process, ③ formation and removal of weld burrs, ④ weld heat treatment, ⑤ non-destructive testing, ⑥ correct Equipment requirements for welded pipe unit. For this reason, we will introduce the quality requirements of raw materials to be considered in the production of precision welded pipes.
The key technology of precision welded pipe production by used welded pipe machine—Welded pipe forming process
【概要描述】Used welded pipe machine often consider many key technologies when producing precision welded pipes, such as ① quality requirements for raw materials, ② welded pipe forming process, ③ formation and removal of weld burrs, ④ weld heat treatment, ⑤ non-destructive testing, ⑥ correct Equipment requirements for welded pipe unit. For this reason, we will introduce the quality requirements of raw materials to be considered in the production of precision welded pipes.
- Sort:Information
- Auth:
- Source:
- Release time:2022-10-27 11:30
- Pvs:
Used welded pipe machine often consider many key technologies when producing precision welded pipes, such as ① quality requirements for raw materials, ② welded pipe forming process, ③ formation and removal of weld burrs, ④ weld heat treatment, ⑤ non-destructive testing, ⑥ correct Equipment requirements for welded pipe unit. For this reason, we will introduce the quality requirements of raw materials to be considered in the production of precision welded pipes.
Precision welded pipes are more accurate in geometric dimensions than general welded pipes, and the welds and inner and outer surfaces are of good quality, and the wall thickness is uniform. It can be used in equipment components directly or with a small amount of processing. It is widely used in chemical, textile machinery, aviation, instrumentation, automotive and other sectors. .
When making welded pipes in used welded pipe machine, they will go through a procedure welded pipe forming process, that is, the welded pipe unit forming and sizing part pass design and adjustment methods will directly affect the quality of welding. The traditional forming process is a roll forming process, with single radius and double radius; W reverse bending method to form the hole pattern system, plus two rolls, three rolls, four rolls or five rolls squeeze rolls, two rolls or four rolls sizing To ensure the forming quality. This traditional roll forming process is mostly used in used welded pipe machine with a diameter less than Φ114mm. It has a good guarantee for the shape of the welded joint and good surface quality after forming, and it is suitable for used welded pipe machine with a wider range of specifications. Various forming process technologies have different advantages and disadvantages and are suitable for different conditions. According to the product outline and product use, careful consideration should be given to the selection of different forming process technologies in the selection of equipment.
In order to reduce the elastic deformation, the processing and deformation passes of precision welded pipes made by used welded pipe machine are correspondingly increased by 2 to 3 passes compared with ordinary welded pipes. In the deformation arrangement, the initial deformation angle should be reduced to ensure stable biting, the middle bending angle should be appropriately increased, and the rear deformation should be appropriately reduced. Increasing the number of deformation passes not only reduces the deformation force, but also releases the strip. The chance of surface stress makes the gradient of surface stress increase slowly, which can avoid cracks. In the adjustment process, first of all, ensure that the various passes of the vertical centerline are unified, and use the center as the base axis to find the positioning size and the middle sleeve. At the position of the horizontal line, the uphill line (downhill line) should be formed according to the process arrangement. Straight line, no curve jumps. Before the belt is worn, the hole shape of each rack should be adjusted, and the size of each pass should be measured to ensure that the product enters each rack stably. The force must be balanced during the adjustment, and the force cannot be deformed on a frame to ensure stable and uniform changes in the lifting angle.
In the production of precision welded pipes by used welded pipe machine, controlling and adjusting the forming and sizing stand equipment accumulated errors and roll bouncing of the welded pipe unit is the key to the production of precision welded pipes by older welded pipe units.
More News
Time of issue : 2024-12-06
1.Equipment introduction and Basic principles:
The composition of the equipment and the function description of each part.
The production principle of spiral welded pipe, including the basic process of forming, welding and shaping steel strip.
2.Safe operation rules and regulations:
Explain safe operation procedures in detail.
Emphasis on the use of personal protective equipment.
Safe operation procedures for equipment start-up, operation and shutdown.
3.Equipment Operation Training:
How to properly start and shut down the device.
Loading and centering adjustment method of steel belt.
Set and adjust welding current and voltage.
How to control production speed and quality control.
4.Common fault diagnosis and treatment:
Common fault identification and elimination methods.
Diagnosis and countermeasures of welding defects.
Routine maintenance and maintenance of equipment.
5.Quality Control:
How to ensure the stability and consistency of welding.
Methods to detect and test the quality of welded pipes, such as ultrasonic inspection, X-ray inspection, etc.
6. Hands-on Training:
Training and guidance in actual operation to ensure that trainees can operate the equipment independently.
Simulate problem handling and emergency response in a production environment.
7.Theoretical and practical evaluation:
Assess the theoretical knowledge and practical skills of the trainees to ensure that they meet the training requirements.
Training is usually conducted by experienced technicians and engineers and includes both detailed written information and field practice. After the training, there may be a corresponding certification or certificate issued as a sign that the operator is qualified.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier(Please click the link→) :second-hand pipe mill
1.Equipment introduction and Basic principles:
The composition of the equipment and the function description of each part.
The production principle of spiral welded pipe, including the basic process of forming, welding and shaping steel strip.
2.Safe operation rules and regulations:
Explain safe operation procedures in detail.
Emphasis on the use of personal protective equipment.
Safe operation procedures for equipment start-up, operation and shutdown.
3.Equipment Operation Training:
How to properly start and shut down the device.
Loading and centering adjustment method of steel belt.
Set and adjust welding current and voltage.
How to control production speed and quality control.
4.Common fault diagnosis and treatment:
Common fault identification and elimination methods.
Diagnosis and countermeasures of welding defects.
Routine maintenance and maintenance of equipment.
5.Quality Control:
How to ensure the stability and consistency of welding.
Methods to detect and test the quality of welded pipes, such as ultrasonic inspection, X-ray inspection, etc.
6. Hands-on Training:
Training and guidance in actual operation to ensure that trainees can operate the equipment independently.
Simulate problem handling and emergency response in a production environment.
7.Theoretical and practical evaluation:
Assess the theoretical knowledge and practical skills of the trainees to ensure that they meet the training requirements.
Training is usually conducted by experienced technicians and engineers and includes both detailed written information and field practice. After the training, there may be a corresponding certification or certificate issued as a sign that the operator is qualified.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier(Please click the link→) :second-hand pipe mill
Time of issue : 2024-12-05
1.Theoretical Training:
Equipment knowledge: Understand the basic components of the slitting unit and its working principle.
Operation specifications: Familiar with the operation procedures, including starting, stopping, adjusting parameters, common problem handling, etc.
Safety training: Understand the safety risks in equipment operation and corresponding preventive measures, and be familiar with emergency handling methods in emergency situations.
2.Practical operation:
On-site operation demonstration: An experienced operator gives a demonstration on site to guide new employees to master basic operating skills.
Hands-on practice: Let new employees operate the equipment themselves, accumulate experience in actual operation, and solve the problems encountered.
3.Maintenance:
Daily inspection: Train employees to understand the contents and methods of daily inspection of equipment, including cleaning, lubrication, fastening and other work.
Troubleshooting: Teach employees how to identify common equipment failures, understand basic troubleshooting methods and when professional maintenance personnel are required to intervene.
4.Efficiency optimization:
Production Management: Explain how to rationally arrange production tasks to improve equipment utilization and production efficiency.
Data Analysis: Teach employees how to record and analyze production data to find and improve the weak links in production.
5.Assessment and continuous improvement:
Assessment: Evaluate the effectiveness of training through examinations or practical assessments to ensure that employees have the necessary knowledge and skills.
Continuous improvement: Regularly organize training review and skill upgrading courses, and constantly improve the training content according to the actual production and equipment update.
After the training, new employees can work under the supervision of an experienced operator until they are fully competent.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier(Please click the link→) :second-hand pipe mill
1.Theoretical Training:
Equipment knowledge: Understand the basic components of the slitting unit and its working principle.
Operation specifications: Familiar with the operation procedures, including starting, stopping, adjusting parameters, common problem handling, etc.
Safety training: Understand the safety risks in equipment operation and corresponding preventive measures, and be familiar with emergency handling methods in emergency situations.
2.Practical operation:
On-site operation demonstration: An experienced operator gives a demonstration on site to guide new employees to master basic operating skills.
Hands-on practice: Let new employees operate the equipment themselves, accumulate experience in actual operation, and solve the problems encountered.
3.Maintenance:
Daily inspection: Train employees to understand the contents and methods of daily inspection of equipment, including cleaning, lubrication, fastening and other work.
Troubleshooting: Teach employees how to identify common equipment failures, understand basic troubleshooting methods and when professional maintenance personnel are required to intervene.
4.Efficiency optimization:
Production Management: Explain how to rationally arrange production tasks to improve equipment utilization and production efficiency.
Data Analysis: Teach employees how to record and analyze production data to find and improve the weak links in production.
5.Assessment and continuous improvement:
Assessment: Evaluate the effectiveness of training through examinations or practical assessments to ensure that employees have the necessary knowledge and skills.
Continuous improvement: Regularly organize training review and skill upgrading courses, and constantly improve the training content according to the actual production and equipment update.
After the training, new employees can work under the supervision of an experienced operator until they are fully competent.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier(Please click the link→) :second-hand pipe mill
Time of issue : 2024-12-04
1.Installation and commissioning:
Position selection: According to the layout and process requirements of the production line, the installation position of the looping clip motor is reasonably selected.
Fixed and connected: Install the motor firmly in the designated position, and connect it with the corresponding mechanical transmission components.
Electrical wiring: Correct wiring to ensure reliable connection between the motor and the control system.
2.Start and Stop:
Check before starting: Check the lubrication state of the motor and transmission parts, whether the fasteners are loose, and whether the electrical line is normal.
Smooth start: When starting the motor, it should avoid the impact of instantaneous large current, and use soft start or frequency conversion start.
Normal shutdown: The shutdown should gradually reduce the speed of the motor to prevent sudden stop from impacting the equipment.
3.Operation and control:
Constant tension: The tension control system is used to maintain a constant tension during the operation of the looping motor to avoid strip relaxation or pulling.
Speed synchronization: Adjust the running speed of the motor according to the process requirements, so that it matches the speed of the equipment before and after the process.
Feedback control: Through the sensor and feedback system, real-time monitoring of the motor operating status, adjust the parameters to ensure the stable operation of the production line.
4.Maintenance and maintenance:
Regular inspection: Regularly check the wear of the motor and transmission parts, and replace the damaged parts in time.
Lubrication maintenance: Regular lubrication maintenance of mechanical parts to ensure their good operation.
Clean and dust-proof: Keep the motor and control cabinet clean to prevent dust and debris from entering, affecting the performance of the equipment.
5.Troubleshooting:
Fault diagnosis: When there is a fault, professional detection equipment is used to diagnose the motor and determine the cause of the fault.
Timely repair: Repair or replace the fault part according to the diagnosis results to ensure that the equipment returns to normal work as soon as possible.
In short, the correct use and maintenance of the looper clip motor is crucial to ensure the efficient and stable operation of the metal processing line.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier(Please click the link→) :second-hand pipe mill
1.Installation and commissioning:
Position selection: According to the layout and process requirements of the production line, the installation position of the looping clip motor is reasonably selected.
Fixed and connected: Install the motor firmly in the designated position, and connect it with the corresponding mechanical transmission components.
Electrical wiring: Correct wiring to ensure reliable connection between the motor and the control system.
2.Start and Stop:
Check before starting: Check the lubrication state of the motor and transmission parts, whether the fasteners are loose, and whether the electrical line is normal.
Smooth start: When starting the motor, it should avoid the impact of instantaneous large current, and use soft start or frequency conversion start.
Normal shutdown: The shutdown should gradually reduce the speed of the motor to prevent sudden stop from impacting the equipment.
3.Operation and control:
Constant tension: The tension control system is used to maintain a constant tension during the operation of the looping motor to avoid strip relaxation or pulling.
Speed synchronization: Adjust the running speed of the motor according to the process requirements, so that it matches the speed of the equipment before and after the process.
Feedback control: Through the sensor and feedback system, real-time monitoring of the motor operating status, adjust the parameters to ensure the stable operation of the production line.
4.Maintenance and maintenance:
Regular inspection: Regularly check the wear of the motor and transmission parts, and replace the damaged parts in time.
Lubrication maintenance: Regular lubrication maintenance of mechanical parts to ensure their good operation.
Clean and dust-proof: Keep the motor and control cabinet clean to prevent dust and debris from entering, affecting the performance of the equipment.
5.Troubleshooting:
Fault diagnosis: When there is a fault, professional detection equipment is used to diagnose the motor and determine the cause of the fault.
Timely repair: Repair or replace the fault part according to the diagnosis results to ensure that the equipment returns to normal work as soon as possible.
In short, the correct use and maintenance of the looper clip motor is crucial to ensure the efficient and stable operation of the metal processing line.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier(Please click the link→) :second-hand pipe mill
Time of issue : 2024-12-03
1.Basic construction: A typical roller type bedroom spiral hoop usually consists of two sets of rollers that form a spiral shaped channel for guiding and supporting the metal strip.
2.Operation principle: When the metal strip passes through the looper, the strip is guided and supported in the spiral path. Due to the spiral structure of the looper, the strip can be smoothly transmitted under the condition of uneven strip speed to ensure the normal progress of the subsequent process.
3.Commissioning and maintenance: Used equipment needs to be inspected and maintained in detail before use. Includes:
Cleaning: Remove oil, dust and so on from the surface.
Lubrication: Check and add lubricating oil to ensure the normal operation of each transmission component.
Calibration: Ensure that the neutralization pressure of the roller is set correctly.
Replacement parts: Check for wear and replace necessary parts.
4.Application process: In the process of use, it is necessary to pay attention to the operation specifications, monitor the operating status of the equipment, and adjust the equipment parameters in time to meet the strip specifications and process requirements. In addition, it is also necessary to pay attention to safe operation to prevent accidents.
Through the above methods, the used roller bedroom spiral looper can continue to play its function and provide support for metal processing production.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier(Please click the link→) :second-hand pipe mill
1.Basic construction: A typical roller type bedroom spiral hoop usually consists of two sets of rollers that form a spiral shaped channel for guiding and supporting the metal strip.
2.Operation principle: When the metal strip passes through the looper, the strip is guided and supported in the spiral path. Due to the spiral structure of the looper, the strip can be smoothly transmitted under the condition of uneven strip speed to ensure the normal progress of the subsequent process.
3.Commissioning and maintenance: Used equipment needs to be inspected and maintained in detail before use. Includes:
Cleaning: Remove oil, dust and so on from the surface.
Lubrication: Check and add lubricating oil to ensure the normal operation of each transmission component.
Calibration: Ensure that the neutralization pressure of the roller is set correctly.
Replacement parts: Check for wear and replace necessary parts.
4.Application process: In the process of use, it is necessary to pay attention to the operation specifications, monitor the operating status of the equipment, and adjust the equipment parameters in time to meet the strip specifications and process requirements. In addition, it is also necessary to pay attention to safe operation to prevent accidents.
Through the above methods, the used roller bedroom spiral looper can continue to play its function and provide support for metal processing production.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier(Please click the link→) :second-hand pipe mill
Wechat: 13392281699
Email: zty@usedpipemill.com
Company address:No. A99, East Lecong Avenue, Lecong Town, Foshan City, Guangdong Province