Solutions to difficulties in thick-walled pipe forming of directly forming to square pipe mill (2)
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【概要描述】Solutions to solve the difficulties in forming thick-walled tubes of used roll forming machine include special forming unit solutions, rough forming pass solutions, fine forming pass solutions and comprehensive solutions. Let me first introduce the solution (2) of the fine forming hole pattern .
Solutions to difficulties in thick-walled pipe forming of directly forming to square pipe mill (2)
【概要描述】Solutions to solve the difficulties in forming thick-walled tubes of used roll forming machine include special forming unit solutions, rough forming pass solutions, fine forming pass solutions and comprehensive solutions. Let me first introduce the solution (2) of the fine forming hole pattern .
- Sort:Information
- Auth:
- Source:
- Release time:2022-08-28 11:30
- Pvs:
Solutions to solve the difficulties in forming thick-walled tubes of directly forming to square pipe mill include special forming unit solutions, rough forming pass solutions, fine forming pass solutions and comprehensive solutions. Let me first introduce the solution (2) of the fine forming hole pattern .
Precision forming pass solution (2)
The directly forming to square pipe mill is required to increase the deformation of the edge of the tube blank under the condition of making a round, precision-formed closed pass, and it is also difficult to reduce the diameter without excessive reduction. However, this process goal can be achieved by adopting a flat oval precision forming closed hole type. The forming idea of the flat ellipse closed pass is: "flat ellipse + springback = circle", so that the thick-walled tube can be fully deformed in the flat ellipse closed pass. At the same time, it is beneficial for the tube blank to smoothly enter the hole pattern and reduce the difficulty of operation.
If you want to solve the directly forming to square pipe mill precision forming pass, you must know the following information:
1.The connotation of the flat oval closed pass.
2.The function of the flat ellipse closed hole type.
3.The design principle of flat ellipse closed hole type.
The following first introduces the connotation of the flat ellipse closed hole type.
(1) The connotation of the flat ellipse closed hole type. The flat ellipse closed hole type means that the hole type curve of the closed hole roller is an ellipse with the major axis in the horizontal direction, the minor axis in the vertical direction and the difference between the major and minor axes is not too large. Its connotation has two points:
①Micro-ellipse and macro-circle. Since the ellipse of the ellipse is not large, the ellipse can be roughly regarded as a circle with a diameter of φ, as shown by the red line in the figure, and this red line is the hole profile of the circular closed-hole roller. Unified in the following formula.
In the formula, △ is the difference between the long and short semi-axes of the elliptical hole, △=2~4mm, the larger the wall-to-diameter ratio, the larger the value; bf is the correction value of the guide ring wall thickness and arc length; B is the width of the tube blank. The formula not only shows the internal connection between the flat ellipse hole type and the round closed hole pattern, but also stipulates the key dimensions of the flat ellipse closed hole pattern, which is an important basis for the design of the flat ellipse closed hole pattern.
②The arc lengths of the holes are equal. Starting from the actual production of welded pipes, the arc length of the pass of the flat oval closed pass roll must be equal to the arc length of the round closed pass, which is also a basic principle that should be followed in the design of the flat oval closed pass roll.
For the directly forming to square pipe mill, four solutions are proposed for the forming difficulties of thick-walled pipes. According to the actual situation, the corresponding solutions are used to solve them. I hope to provide you with effective help.
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Time of issue : 2025-02-11
1. The characteristics of high-precision steel pipe
High dimensional accuracy: small outer diameter, wall thickness tolerance (usually up to ±0.05mm), low ellipticity.
Excellent surface quality: smooth weld without burrs, surface finish Ra≤0.8μm.
Stable mechanical properties: weld strength close to the base material, uniform compressive/tensile properties.
Applicable materials: stainless steel (304/316L), carbon steel, alloy steel (such as API series), etc.
2. Core production process
(1) Type of pipe welding machine
High-frequency welding (HFW) : high efficiency, suitable for medium thin wall pipe (Φ10~Φ600mm), need to cooperate with precision forming unit.
Laser welding: small heat affected zone, narrow weld (0.1~0.3mm), suitable for ultra-thin walls (such as 0.3mm) or special alloys.
TIG welding: For high alloy steel or thick wall pipe, higher weld purity.
(2) Key process links
Forming process: multi-roll continuous cold forming, dynamic adjustment of roll parameters to compensate for rebound.
Welding control:
High frequency welding: precise control of current frequency (100~400kHz) and extrusion amount.
Laser welding: focus position accuracy ±0.05mm, real-time depth monitoring (such as CCD vision).
Online detection:
Eddy current inspection (ET) : Detection of surface cracks.
Ultrasonic inspection (UT) : detection of internal defects (sensitivity Φ0.5mm equivalent flat hole).
Laser caliper: Outer diameter closed loop control (accuracy ±0.01mm).
3. Post-processing technology
Heat treatment: bright annealing (hydrogen nitrogen protection atmosphere) to eliminate stress, hardness fluctuation ≤3HRC.
Straightening: multi-roll precision straightening, straightness ≤0.5mm/m.
Surface treatment:
Electrolytic polishing (EP) : For medical/food grade stainless steel tubes, Ra up to 0.2μm.
Coating: hot dip galvanizing (zinc layer ≥80μm) or electroless nickel plating (uniform thickness ±2μm).
4. Typical application areas
Automobile manufacturing: fuel injection pipe (tolerance ±0.03mm), hydraulic pipe.
Semiconductor equipment: Ultra-high clean gas delivery pipe (inner wall EP treatment, particle ≤Class 5).
Medical instruments: endoscopic catheter (Φ1~5mm, wall thickness 0.1mm).
Energy industry: Instrument tubes for nuclear power plants (SA213-TP347H material, intergranular corrosion test passed).
5. Quality control standards
International standard:
ASTM A269 (Universal Seamless and Welded Austenitic Stainless Steel Pipe)
EN 10305-4 (Precision welded pipes for hydraulic systems)
Industry certification: ISO 9001, PED 2014/68/EU (Pressure Equipment Directive).
6. Technological trends
Intelligent production: AI algorithm optimizes welding parameters, and the yield is increased to more than 99.5%.
Composite process: laser + arc composite welding, both efficiency and quality (speed increased by 30%).
Green manufacturing: low energy high frequency power supply (efficiency ≥90%), waste acid recovery ≥95%.
Through the above process optimization and strict quality control, the high-precision steel pipe produced by the pipe welding machine can meet the demanding requirements of size, performance and reliability in high-end industrial fields. In actual production, the process route needs to be customized according to the material characteristics and uses, for example, medical tubes need to undergo additional passivation treatment and biocompatibility testing.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier(Please click the link→) :second-hand pipe mill
1. The characteristics of high-precision steel pipe
High dimensional accuracy: small outer diameter, wall thickness tolerance (usually up to ±0.05mm), low ellipticity.
Excellent surface quality: smooth weld without burrs, surface finish Ra≤0.8μm.
Stable mechanical properties: weld strength close to the base material, uniform compressive/tensile properties.
Applicable materials: stainless steel (304/316L), carbon steel, alloy steel (such as API series), etc.
2. Core production process
(1) Type of pipe welding machine
High-frequency welding (HFW) : high efficiency, suitable for medium thin wall pipe (Φ10~Φ600mm), need to cooperate with precision forming unit.
Laser welding: small heat affected zone, narrow weld (0.1~0.3mm), suitable for ultra-thin walls (such as 0.3mm) or special alloys.
TIG welding: For high alloy steel or thick wall pipe, higher weld purity.
(2) Key process links
Forming process: multi-roll continuous cold forming, dynamic adjustment of roll parameters to compensate for rebound.
Welding control:
High frequency welding: precise control of current frequency (100~400kHz) and extrusion amount.
Laser welding: focus position accuracy ±0.05mm, real-time depth monitoring (such as CCD vision).
Online detection:
Eddy current inspection (ET) : Detection of surface cracks.
Ultrasonic inspection (UT) : detection of internal defects (sensitivity Φ0.5mm equivalent flat hole).
Laser caliper: Outer diameter closed loop control (accuracy ±0.01mm).
3. Post-processing technology
Heat treatment: bright annealing (hydrogen nitrogen protection atmosphere) to eliminate stress, hardness fluctuation ≤3HRC.
Straightening: multi-roll precision straightening, straightness ≤0.5mm/m.
Surface treatment:
Electrolytic polishing (EP) : For medical/food grade stainless steel tubes, Ra up to 0.2μm.
Coating: hot dip galvanizing (zinc layer ≥80μm) or electroless nickel plating (uniform thickness ±2μm).
4. Typical application areas
Automobile manufacturing: fuel injection pipe (tolerance ±0.03mm), hydraulic pipe.
Semiconductor equipment: Ultra-high clean gas delivery pipe (inner wall EP treatment, particle ≤Class 5).
Medical instruments: endoscopic catheter (Φ1~5mm, wall thickness 0.1mm).
Energy industry: Instrument tubes for nuclear power plants (SA213-TP347H material, intergranular corrosion test passed).
5. Quality control standards
International standard:
ASTM A269 (Universal Seamless and Welded Austenitic Stainless Steel Pipe)
EN 10305-4 (Precision welded pipes for hydraulic systems)
Industry certification: ISO 9001, PED 2014/68/EU (Pressure Equipment Directive).
6. Technological trends
Intelligent production: AI algorithm optimizes welding parameters, and the yield is increased to more than 99.5%.
Composite process: laser + arc composite welding, both efficiency and quality (speed increased by 30%).
Green manufacturing: low energy high frequency power supply (efficiency ≥90%), waste acid recovery ≥95%.
Through the above process optimization and strict quality control, the high-precision steel pipe produced by the pipe welding machine can meet the demanding requirements of size, performance and reliability in high-end industrial fields. In actual production, the process route needs to be customized according to the material characteristics and uses, for example, medical tubes need to undergo additional passivation treatment and biocompatibility testing.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier(Please click the link→) :second-hand pipe mill

Time of issue : 2025-02-08
1.The role of pipe welding machine in the manufacture of automobile frame
Pipe production: The welding pipe machine is used to manufacture high-precision welded steel pipes, which constitute the longitudinal beams, beams, anti-collision beams and other key components of the automobile frame. High frequency welding (HFW) or laser welding technology can produce steel pipes with uniform wall thickness and strength of more than 800MPa to meet the needs of lightweight.
Customized processing: Through flexible forming technology, the welding machine can produce special-shaped cross section pipes (such as rectangular, trapezoidal), adapt to the topology optimization design of different models of frames, improve space utilization and impact energy absorption efficiency.
2.The core requirements of the welding pipe process for automobile frames
Material properties: DP600/DP800 duplex steel or 22MnB5 thermoforming steel should be used, and online heat treatment (such as induction annealing) should be carried out after welding to ensure the microstructure consistency between the weld zone and the base material and avoid HAZ (heat affected zone) softening.
Dimensional accuracy: Diameter tolerance should be controlled within ±0.2mm, ellipticity ≤0.5%, to ensure the matching accuracy of the assembly and stamping parts (clearance <0.5mm).
3.Key technology breakthrough point
Laser-MAG composite welding: the penetration depth can reach 8mm, the welding speed is increased to 6m/min, the heat input is reduced by 30%, and the welding deformation of the frame is significantly reduced (≤1.5mm/m).
Online quality monitoring: high-speed CCD vision system (sampling rate 2000fps) with eddy current detection, to achieve real-time detection of weld defects, miss rate <0.01%.
4.Cost-performance balance
Compared with the stamping and welding structure, the welded pipe frame can reduce the weight by 15-20%, the material utilization rate is increased to 95%, and the manufacturing cost of the bicycle is reduced by about 1200 yuan. However, it is necessary to increase the investment in roller forming molds (about 2 million yuan/set).
5.Industry Application Cases
- An independent brand pure level station adopts 3D variable cross-section welded pipe subframe, with torsional rigidity increased to 27000Nm/°, 40% higher than the traditional structure, and the battery pack space utilization increased by 12%.
Conclusion
The penetration rate of welded pipe technology in the field of automotive frames is growing at a rate of 8% per year, and future development directions include:
Intelligent welded pipe system (digital twin model real-time control molding parameters)
Magnesium alloy /CFRP composite pipe welding process
Topological optimization driven continuous forming technology for variable thickness pipes
It is recommended to pay attention to the update of the ISO 15614 standard and the latest certification requirements for automotive welded pipe processes in ASME BPVC Section IX to ensure technical compliance.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier(Please click the link→) :second-hand pipe mill
1.The role of pipe welding machine in the manufacture of automobile frame
Pipe production: The welding pipe machine is used to manufacture high-precision welded steel pipes, which constitute the longitudinal beams, beams, anti-collision beams and other key components of the automobile frame. High frequency welding (HFW) or laser welding technology can produce steel pipes with uniform wall thickness and strength of more than 800MPa to meet the needs of lightweight.
Customized processing: Through flexible forming technology, the welding machine can produce special-shaped cross section pipes (such as rectangular, trapezoidal), adapt to the topology optimization design of different models of frames, improve space utilization and impact energy absorption efficiency.
2.The core requirements of the welding pipe process for automobile frames
Material properties: DP600/DP800 duplex steel or 22MnB5 thermoforming steel should be used, and online heat treatment (such as induction annealing) should be carried out after welding to ensure the microstructure consistency between the weld zone and the base material and avoid HAZ (heat affected zone) softening.
Dimensional accuracy: Diameter tolerance should be controlled within ±0.2mm, ellipticity ≤0.5%, to ensure the matching accuracy of the assembly and stamping parts (clearance <0.5mm).
3.Key technology breakthrough point
Laser-MAG composite welding: the penetration depth can reach 8mm, the welding speed is increased to 6m/min, the heat input is reduced by 30%, and the welding deformation of the frame is significantly reduced (≤1.5mm/m).
Online quality monitoring: high-speed CCD vision system (sampling rate 2000fps) with eddy current detection, to achieve real-time detection of weld defects, miss rate <0.01%.
4.Cost-performance balance
Compared with the stamping and welding structure, the welded pipe frame can reduce the weight by 15-20%, the material utilization rate is increased to 95%, and the manufacturing cost of the bicycle is reduced by about 1200 yuan. However, it is necessary to increase the investment in roller forming molds (about 2 million yuan/set).
5.Industry Application Cases
- An independent brand pure level station adopts 3D variable cross-section welded pipe subframe, with torsional rigidity increased to 27000Nm/°, 40% higher than the traditional structure, and the battery pack space utilization increased by 12%.
Conclusion
The penetration rate of welded pipe technology in the field of automotive frames is growing at a rate of 8% per year, and future development directions include:
Intelligent welded pipe system (digital twin model real-time control molding parameters)
Magnesium alloy /CFRP composite pipe welding process
Topological optimization driven continuous forming technology for variable thickness pipes
It is recommended to pay attention to the update of the ISO 15614 standard and the latest certification requirements for automotive welded pipe processes in ASME BPVC Section IX to ensure technical compliance.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier(Please click the link→) :second-hand pipe mill

Time of issue : 2025-02-07
89 The working principle of the pipe welding machine 89 The pipe welding machine uncoils the steel strip, feeds and welds it into a round steel pipe, and then cools, straightens and cuts the steel pipe to the required length. The main steps include:
1. Uncoiling: Unroll the steel strip from the drum and level it through the straightener.
2. Forming: The steel strip is rolled into a tube shape through a series of roller wheels.
3. Welding: high frequency current is used to heat the joint of the steel strip, so as to weld the steel pipe.
4. Cooling: The welded steel pipe is cooled by cooling equipment.
5. Straightening and cutting: Finally, straighten and cut the steel pipe to the required length.
The main steel pipe used in the highway fence needs to have a certain strength and impact resistance, but also corrosion resistance. Specific features include:
1. High strength: the steel pipe must be able to withstand the impact to ensure the safety of the highway.
2. Corrosion resistance: steel pipes are usually galvanized to enhance their corrosion resistance and adapt to harsh outdoor environments.
3. Standard size: The steel pipe produced generally has strict size requirements to ensure the stability of the fixed connection of each fence.
The steel pipe produced by the 89 pipe welding machine plays a skeleton role in the highway fence, and its application is reflected in:
1. Guardrail: installed on both sides of the highway or in the middle, to prevent the vehicle from losing control of the road, to protect the safety of the driver.
2. Isolation belt: Set isolation belts between lanes in different directions to prevent vehicles from crossing lanes and reduce the incidence of accidents.
3. Sound barrier: The use of steel pipe frame to support the sound barrier plate to reduce the impact of road noise on the surrounding environment.
In short, the 89 pipe welding machine plays a key role in the production of steel pipes for highway fences, ensuring the stability, durability and safety of the fences, thus providing a reliable guarantee for the safe operation of the highways.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier(Please click the link→) :second-hand pipe mill
89 The working principle of the pipe welding machine 89 The pipe welding machine uncoils the steel strip, feeds and welds it into a round steel pipe, and then cools, straightens and cuts the steel pipe to the required length. The main steps include:
1. Uncoiling: Unroll the steel strip from the drum and level it through the straightener.
2. Forming: The steel strip is rolled into a tube shape through a series of roller wheels.
3. Welding: high frequency current is used to heat the joint of the steel strip, so as to weld the steel pipe.
4. Cooling: The welded steel pipe is cooled by cooling equipment.
5. Straightening and cutting: Finally, straighten and cut the steel pipe to the required length.
The main steel pipe used in the highway fence needs to have a certain strength and impact resistance, but also corrosion resistance. Specific features include:
1. High strength: the steel pipe must be able to withstand the impact to ensure the safety of the highway.
2. Corrosion resistance: steel pipes are usually galvanized to enhance their corrosion resistance and adapt to harsh outdoor environments.
3. Standard size: The steel pipe produced generally has strict size requirements to ensure the stability of the fixed connection of each fence.
The steel pipe produced by the 89 pipe welding machine plays a skeleton role in the highway fence, and its application is reflected in:
1. Guardrail: installed on both sides of the highway or in the middle, to prevent the vehicle from losing control of the road, to protect the safety of the driver.
2. Isolation belt: Set isolation belts between lanes in different directions to prevent vehicles from crossing lanes and reduce the incidence of accidents.
3. Sound barrier: The use of steel pipe frame to support the sound barrier plate to reduce the impact of road noise on the surrounding environment.
In short, the 89 pipe welding machine plays a key role in the production of steel pipes for highway fences, ensuring the stability, durability and safety of the fences, thus providing a reliable guarantee for the safe operation of the highways.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier(Please click the link→) :second-hand pipe mill

Time of issue : 2025-01-23
1.Supply channels:
Online marketplaces: For example, Taobao, Alibaba, Jingdong and other platforms can search and find used equipment.
Professional used equipment market: Some areas have a special used equipment market, you can view the equipment situation on the spot.
Industry exhibitions: Participate in machinery, manufacturing related exhibitions, sometimes you can find suppliers to provide second-hand equipment opportunities.
Peers and recommendations: Ask peers and friends in the industry to obtain reliable equipment and supplier information.
2.Selection criteria:
Equipment condition: Carefully check the service life, maintenance records and running status of the equipment to ensure that the function is intact.
Brand and model: Choose well-known brands and reliable models, usually the quality is guaranteed, and the after-sales service is relatively perfect.
Price comparison: multiple inquiries to ensure reasonable prices to avoid buying inferior equipment at low prices.
Service and Accessories: Find out if the supplier provides after-sales service and accessories to ensure convenient maintenance in subsequent use.
3.Site inspection:
Equipment operation demonstration: The seller is required to perform equipment operation demonstration to observe the actual operation.
Technical Support: Evaluate the seller's technical support capabilities, including whether to provide installation and commissioning services.
Contract protection: Sign a detailed procurement contract to clarify the responsibilities of both parties, equipment specifications, payment methods, after-sales service and other content.
4.Trial Period:
Trial commitment: Try to strive for a certain trial period in order to find potential problems with the equipment during use.
Troubleshooting: During the trial period, pay close attention to the operation of the equipment, if there is a failure, contact the seller as soon as possible.
Through the above methods, you can better purchase a satisfactory second-hand pipe making machine.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier(Please click the link→) :second-hand pipe mill
1.Supply channels:
Online marketplaces: For example, Taobao, Alibaba, Jingdong and other platforms can search and find used equipment.
Professional used equipment market: Some areas have a special used equipment market, you can view the equipment situation on the spot.
Industry exhibitions: Participate in machinery, manufacturing related exhibitions, sometimes you can find suppliers to provide second-hand equipment opportunities.
Peers and recommendations: Ask peers and friends in the industry to obtain reliable equipment and supplier information.
2.Selection criteria:
Equipment condition: Carefully check the service life, maintenance records and running status of the equipment to ensure that the function is intact.
Brand and model: Choose well-known brands and reliable models, usually the quality is guaranteed, and the after-sales service is relatively perfect.
Price comparison: multiple inquiries to ensure reasonable prices to avoid buying inferior equipment at low prices.
Service and Accessories: Find out if the supplier provides after-sales service and accessories to ensure convenient maintenance in subsequent use.
3.Site inspection:
Equipment operation demonstration: The seller is required to perform equipment operation demonstration to observe the actual operation.
Technical Support: Evaluate the seller's technical support capabilities, including whether to provide installation and commissioning services.
Contract protection: Sign a detailed procurement contract to clarify the responsibilities of both parties, equipment specifications, payment methods, after-sales service and other content.
4.Trial Period:
Trial commitment: Try to strive for a certain trial period in order to find potential problems with the equipment during use.
Troubleshooting: During the trial period, pay close attention to the operation of the equipment, if there is a failure, contact the seller as soon as possible.
Through the above methods, you can better purchase a satisfactory second-hand pipe making machine.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier(Please click the link→) :second-hand pipe mill
Wechat: 13392281699
Email: zty@usedpipemill.com
Company address:No. A99, East Lecong Avenue, Lecong Town, Foshan City, Guangdong Province
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