Realize the overall heating treatment method of high frequency welded pipe equipment mechanism pipe welded pipe
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- Release time:2022-09-29 11:30
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【概要描述】The high frequency welded pipe equipment HFW welded steel pipe has been continuously developed with the competition with seamless steel pipe. For welded steel pipes to gradually replace seamless steel pipes, the key is to have high product quality and low production costs.
Realize the overall heating treatment method of high frequency welded pipe equipment mechanism pipe welded pipe
【概要描述】The high frequency welded pipe equipment HFW welded steel pipe has been continuously developed with the competition with seamless steel pipe. For welded steel pipes to gradually replace seamless steel pipes, the key is to have high product quality and low production costs.
- Sort:Information
- Auth:
- Source:
- Release time:2022-09-29 11:30
- Pvs:
The high frequency welded pipe equipment HFW welded steel pipe has been continuously developed with the competition with seamless steel pipe. For welded steel pipes to gradually replace seamless steel pipes, the key is to have high product quality and low production costs. Nowadays, with the advancement of steel smelting technology, hot-rolled steel strip technology and pipe-making technology, as well as the extension of process technology to specialization, differentiation and conservation, all these have created the improvement of the quality of HFW welded pipes and the reduction of costs. condition.
In order to make HFW welded pipe take advantage of uniform wall thickness, regular geometric size and low production cost, it can also overcome the inconsistency of mechanical properties and groove corrosion caused by the existence of welds, and enter the high level occupied by traditional seamless pipes. Oil and gas pipelines and oil well pipes and other fields. With the continuous progress and development of pipe making technology, the idea of seamless welded pipe was put forward. Compared with advanced foreign countries, the market share of HFW welded pipes produced by high frequency welded pipe equipment in my country is still very low, and seamless welded pipes will have a long way to go. The seamlessization of welded pipes mainly includes two connotations. One is geometric seamlessness, which uses mechanical methods and multiple hot scraping to remove burrs on the inner and outer welds of welded pipes; the other is physical seamlessness, which uses heat treatment and other processes to make the welds. , The metallographic structure and mechanical properties of the heat-affected zone (HAZ) tend to be consistent with the base material.
① Overall heating and tension reducing rolling of welded pipe
The thermal tension reducing process is actually normalizing + deforming heat treatment on the welded pipe. After heating the whole mother tube to 920~950℃, the weld seam and the metallographic structure of the tube body are completely austenitized, and then the tension reducer is used for rolling with large deformation in multiple passes. Generally, the final rolling temperature is not low. At 850°C, to meet the requirements of the welded pipe rolling, a fine and uniform grain structure will be formed inside.
After the welding seam undergoes phase transformation, it undergoes thermomechanical heat treatment with the base metal at the same time, and completes the recrystallization process under the same conditions. The internal stress brought by.
Compared with the welding seam heat treatment method, this technology makes the welded pipe the most seamless, and the technical indicators are also the most ideal. The main equipment is heating equipment (natural gas or intermediate frequency induction heating equipment), tension reducing machine and cooling bed, etc. This process has been valued and is gradually being promoted and applied for the production of high-grade HFW welded pipes.
②Overall heat treatment of welded pipe
The whole welded pipe is heated to the normalizing temperature to completely austenitize all the structures, and then air-cooled. This can basically eliminate the metallographic structure difference between the pipe body and the weld, and completely eliminate the internal stress of the welded pipe due to forming and welding, but there are still differences in the grain state of the weld and the pipe, which will bring about mechanics Insufficiency in performance and corrosion resistance.
In fact, the quenched and tempered heat treatment process of the high frequency welded pipe equipment welded pipe overall quenching + tempering (Q+T) is used, which can not only realize the seamlessness of the welded pipe, but also improve the material performance of the welded pipe.
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Time of issue : 2025-01-13
1.Model: This is the specific model name or number of the device.
2.Maximum drawing force: The maximum drawing capacity of the hydraulic cold drawing machine, usually expressed in tons (T).
3.Table size: The length and width of the table, usually expressed in millimeters (mm) or inches (in).
4.Drawing speed: The working speed of the hydraulic cylinder in the drawing process, usually expressed in millimeters/second (mm/s) or meters/minutes (m/min).
5.Cylinder stroke: The maximum stroke length of the hydraulic cylinder, usually expressed in millimeters (mm).
6.Hydraulic system pressure: The highest working pressure of the hydraulic system, usually expressed in MPa or Bar.
7.Power: The motor power that drives the hydraulic pump, usually expressed in kilowatts (kW).
8.Weight of the whole machine: the total weight of the hydraulic cold drawing machine, usually expressed in tons (T) or kilograms (kg).
9.Overall size: The total overall size of the hydraulic cold drawing machine (length × width × height), usually expressed in millimeters (mm).
10.Control system: Type and model of numerical control system or manual control system.
11.Year of manufacture: The year of the cold drawing mechanism, which helps to understand the service life and wear degree of the machine.
12.Maintenance records: Maintenance and maintenance records of the equipment, which can reflect the status and reliability of the equipment.
When buying a used hydraulic cold draw machine, it is recommended to carefully check the technical parameters, use status and maintenance records of the equipment to ensure that its performance meets your needs, while also taking into account the wear and tear of the equipment and maintenance history.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier(Please click the link→) :second-hand pipe mill
1.Model: This is the specific model name or number of the device.
2.Maximum drawing force: The maximum drawing capacity of the hydraulic cold drawing machine, usually expressed in tons (T).
3.Table size: The length and width of the table, usually expressed in millimeters (mm) or inches (in).
4.Drawing speed: The working speed of the hydraulic cylinder in the drawing process, usually expressed in millimeters/second (mm/s) or meters/minutes (m/min).
5.Cylinder stroke: The maximum stroke length of the hydraulic cylinder, usually expressed in millimeters (mm).
6.Hydraulic system pressure: The highest working pressure of the hydraulic system, usually expressed in MPa or Bar.
7.Power: The motor power that drives the hydraulic pump, usually expressed in kilowatts (kW).
8.Weight of the whole machine: the total weight of the hydraulic cold drawing machine, usually expressed in tons (T) or kilograms (kg).
9.Overall size: The total overall size of the hydraulic cold drawing machine (length × width × height), usually expressed in millimeters (mm).
10.Control system: Type and model of numerical control system or manual control system.
11.Year of manufacture: The year of the cold drawing mechanism, which helps to understand the service life and wear degree of the machine.
12.Maintenance records: Maintenance and maintenance records of the equipment, which can reflect the status and reliability of the equipment.
When buying a used hydraulic cold draw machine, it is recommended to carefully check the technical parameters, use status and maintenance records of the equipment to ensure that its performance meets your needs, while also taking into account the wear and tear of the equipment and maintenance history.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier(Please click the link→) :second-hand pipe mill
Time of issue : 2025-01-11
1.Model: The specific model will vary depending on the brand.
2.Scraping width: Maximum scraping width, usually between 600-3000mm.
3.Scraping length: Maximum scraping length, usually between 2000-8000mm.
4.Table size: according to the specifications of the machine.
5.Spindle speed: usually between hundreds to thousands of RPM, the specific value depends on the machine tool model.
6.Motor power: usually ranging from a few kilowatts to tens of kilowatts.
7.Number of tool holders: The number of tool holders of different models may be different.
8.Control system: Old machine tools may be equipped with traditional manual control systems, and may also be upgraded to numerical control systems.
9.Machine weight: several tons to dozens of tons.
10.Accuracy: Most scraping and rolling machine tools have high processing accuracy.
When buying used equipment, it is very important to understand the parameters of the specific model and the use of the equipment in detail. It is best to contact the seller, ask for detailed technical specifications and use records of the equipment, and carry out on-site inspection and testing.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier(Please click the link→) :second-hand pipe mill
1.Model: The specific model will vary depending on the brand.
2.Scraping width: Maximum scraping width, usually between 600-3000mm.
3.Scraping length: Maximum scraping length, usually between 2000-8000mm.
4.Table size: according to the specifications of the machine.
5.Spindle speed: usually between hundreds to thousands of RPM, the specific value depends on the machine tool model.
6.Motor power: usually ranging from a few kilowatts to tens of kilowatts.
7.Number of tool holders: The number of tool holders of different models may be different.
8.Control system: Old machine tools may be equipped with traditional manual control systems, and may also be upgraded to numerical control systems.
9.Machine weight: several tons to dozens of tons.
10.Accuracy: Most scraping and rolling machine tools have high processing accuracy.
When buying used equipment, it is very important to understand the parameters of the specific model and the use of the equipment in detail. It is best to contact the seller, ask for detailed technical specifications and use records of the equipment, and carry out on-site inspection and testing.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier(Please click the link→) :second-hand pipe mill
Time of issue : 2025-01-10
1.Specifications:
Pipe diameter range: Pipe diameter suitable for processing.
Wall thickness range: Wall thickness range of the pipe.
Processing speed: annealing furnace processing speed of stainless steel pipe.
2.Temperature control:
Maximum temperature: The maximum operating temperature is usually 1000°C to 1200°C.
Heating method: electric heating, gas heating or other heating method.
Temperature uniformity: Ensure uniform temperature distribution in all areas of the furnace.
3.Cooling method:
Air cooling: Use air for rapid cooling.
Water cooling: Use water to improve cooling efficiency.
4.Atmosphere control:
Type of protective gas: Commonly used hydrogen, nitrogen or ammonia decomposition gas.
Gas flow and pressure: Protect gas flow and pressure control.
5.Electrical parameters:
Voltage: Voltage range required for operation.
Power: Total power of the device.
6.Other parameters:
Furnace size: The specific size of the furnace determines the length and diameter of the pipe that can be processed.
Transportation mode: The transmission mode of the pipe in the furnace, such as chain transmission, roller table transmission, etc.
Control mode: manual control, CNC or PLC control system.
In order to ensure that the right used equipment is selected, it is recommended to actually look at the condition of the equipment, understand the age of the equipment and maintenance records, and it is best to consult a professional evaluation.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier(Please click the link→) :second-hand pipe mill
1.Specifications:
Pipe diameter range: Pipe diameter suitable for processing.
Wall thickness range: Wall thickness range of the pipe.
Processing speed: annealing furnace processing speed of stainless steel pipe.
2.Temperature control:
Maximum temperature: The maximum operating temperature is usually 1000°C to 1200°C.
Heating method: electric heating, gas heating or other heating method.
Temperature uniformity: Ensure uniform temperature distribution in all areas of the furnace.
3.Cooling method:
Air cooling: Use air for rapid cooling.
Water cooling: Use water to improve cooling efficiency.
4.Atmosphere control:
Type of protective gas: Commonly used hydrogen, nitrogen or ammonia decomposition gas.
Gas flow and pressure: Protect gas flow and pressure control.
5.Electrical parameters:
Voltage: Voltage range required for operation.
Power: Total power of the device.
6.Other parameters:
Furnace size: The specific size of the furnace determines the length and diameter of the pipe that can be processed.
Transportation mode: The transmission mode of the pipe in the furnace, such as chain transmission, roller table transmission, etc.
Control mode: manual control, CNC or PLC control system.
In order to ensure that the right used equipment is selected, it is recommended to actually look at the condition of the equipment, understand the age of the equipment and maintenance records, and it is best to consult a professional evaluation.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier(Please click the link→) :second-hand pipe mill
Time of issue : 2025-01-09
1.Equipment status: Check the overall condition of the equipment in detail, including whether there is wear, damage, rust and other conditions. Ask the seller about the age and maintenance history of the equipment.
2.Manufacturers and brands: Choose equipment from well-known brands or trusted manufacturers, which can ensure the quality and performance of the equipment. Look online for word-of-mouth and user reviews of the brand.
3.Model and parameters: Confirm whether the specific model and technical parameters of the required unit meet your production needs, such as the type, thickness and width of processing materials, and the molding speed of the equipment.
4.Functional test: try to carry out field tests before purchase to check the operation of the equipment to ensure the normal operation of all functions, including the degree of automation, roll change function, production efficiency, etc.
5.After-sales service: Understand the seller's after-sales service, whether to provide installation and commissioning, technical guidance and maintenance services. This can ensure that the problems during the operation of the equipment can be solved in time.
6.Reasonable price: Compare the price of similar equipment on the market to ensure that the purchase of equipment is reasonable. If the price is significantly lower than the market price, it is necessary to carefully judge the actual condition of the equipment.
7.Contracts and procedures: Ensure that the purchase procedures of equipment are complete, sign a formal purchase and sales contract, clarify the rights and obligations of both parties, and ensure that the equipment transfer procedures are legal and compliant.
Before making a final decision, consult and compare in many aspects to ensure that the second-hand automatic non-changing roll cold bending unit purchased can bring benefits to your production.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier(Please click the link→) :second-hand pipe mill
1.Equipment status: Check the overall condition of the equipment in detail, including whether there is wear, damage, rust and other conditions. Ask the seller about the age and maintenance history of the equipment.
2.Manufacturers and brands: Choose equipment from well-known brands or trusted manufacturers, which can ensure the quality and performance of the equipment. Look online for word-of-mouth and user reviews of the brand.
3.Model and parameters: Confirm whether the specific model and technical parameters of the required unit meet your production needs, such as the type, thickness and width of processing materials, and the molding speed of the equipment.
4.Functional test: try to carry out field tests before purchase to check the operation of the equipment to ensure the normal operation of all functions, including the degree of automation, roll change function, production efficiency, etc.
5.After-sales service: Understand the seller's after-sales service, whether to provide installation and commissioning, technical guidance and maintenance services. This can ensure that the problems during the operation of the equipment can be solved in time.
6.Reasonable price: Compare the price of similar equipment on the market to ensure that the purchase of equipment is reasonable. If the price is significantly lower than the market price, it is necessary to carefully judge the actual condition of the equipment.
7.Contracts and procedures: Ensure that the purchase procedures of equipment are complete, sign a formal purchase and sales contract, clarify the rights and obligations of both parties, and ensure that the equipment transfer procedures are legal and compliant.
Before making a final decision, consult and compare in many aspects to ensure that the second-hand automatic non-changing roll cold bending unit purchased can bring benefits to your production.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier(Please click the link→) :second-hand pipe mill
Wechat: 13392281699
Email: zty@usedpipemill.com
Company address:No. A99, East Lecong Avenue, Lecong Town, Foshan City, Guangdong Province