Prerequisites for Straightening Welded Pipes by high frequency welded pipe equipment
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- Release time:2022-07-04 11:30
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【概要描述】If the welded pipe is not straight, first check the high frequency welded pipe equipment to see if the problem lies in the sizing. Because it is a very important point to affect the straightness of the welded pipe.
Prerequisites for Straightening Welded Pipes by high frequency welded pipe equipment
【概要描述】If the welded pipe is not straight, first check the high frequency welded pipe equipment to see if the problem lies in the sizing. Because it is a very important point to affect the straightness of the welded pipe.
- Sort:Information
- Auth:
- Source:
- Release time:2022-07-04 11:30
- Pvs:
If the welded pipe is not straight, first check the high frequency welded pipe equipment to see if the problem lies in the sizing. Because it is a very important point to affect the straightness of the welded pipe.
Prerequisites for straightening: From the production practice of high frequency welded pipe equipment, sometimes the straightening head can not be straightened at all, and sometimes it is straightened after a little adjustment, indicating that there are prerequisites for smooth straightening.
Straightening prerequisites:
(1) The sizing machine must be used. The sizing machine actually provides two fixed fulcrums (for the two and four-roll straightening heads) for straightening, which cooperate with the movable fulcrum of the straightening head to form two The same direction force application point and an opposite force application point act together on the tube body to complete the straightening. So either two rolls. Either four-roll or eight-roll must be done with the help of a sizing machine.
Another implication of adjusting with the sizing machine is that the magnitude and direction of the straightening force (forming rolling force) provided by the sizing machine must be stable. This is also the reason why once the sizing machine is unstable, the straightness of the welded pipe will bend and sway.
(2)The stress size and direction distribution on the welded pipe in the sizing machine must be stable. The reason why the welded pipe can be straightened is the result of a short-term dynamic balance between the magnitude and direction of the straightening force exerted by the straightening head and the internal stress of the welded pipe in the sizing machine. Flow change, welding heat (high frequency power) change, roll bearing damage and other., will make the originally straight welded pipe bend immediately. It is necessary to change the magnitude and direction of the force applied to the welded pipe through the straightening head to regain the balance. Restore straightness.
(3) The position of the weld seam should be kept stable in the sizing machine. According to the welding principle and welding process, there is a welding heat affected zone at both ends of the weld. Since this area absorbs a lot of heat energy during the welding process of the pipe, the heat affected zone will inevitably accumulate a large amount of shrinkage stress (compressive stress) during the rapid cooling process with the welded pipe (after the extrusion point). The directional stress forces the pipe to be sized to bend to the side of the weld; if the weld deflects, the straightening force, which is just right in force and direction, is applied to the point where the force is not needed (maybe not so much, or it may not be this In this way, the previous stress balance is broken, and the welded pipe changes from straight to curved; before the straightening head does not find a new balance point (manual intervention), the welded pipe has been in a bending state. If the position of the weld is always unstable, the straightening head needs to constantly find a new balance point, and the welded pipe is constantly changing between bend and straight. Therefore, in order to have a good straightness of the welded pipe, the position of the weld must be "fixed" first.
Therefore, if the welded pipe is not straight, it is necessary to check whether there is a problem with the sizing of the high frequency welded pipe equipment, and then do the straightening work from the sizing to straighten the welded pipe to solve the problem of straightening the welded pipe.
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8.Weight of the whole machine: the total weight of the hydraulic cold drawing machine, usually expressed in tons (T) or kilograms (kg).
9.Overall size: The total overall size of the hydraulic cold drawing machine (length × width × height), usually expressed in millimeters (mm).
10.Control system: Type and model of numerical control system or manual control system.
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12.Maintenance records: Maintenance and maintenance records of the equipment, which can reflect the status and reliability of the equipment.
When buying a used hydraulic cold draw machine, it is recommended to carefully check the technical parameters, use status and maintenance records of the equipment to ensure that its performance meets your needs, while also taking into account the wear and tear of the equipment and maintenance history.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com
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1.Model: This is the specific model name or number of the device.
2.Maximum drawing force: The maximum drawing capacity of the hydraulic cold drawing machine, usually expressed in tons (T).
3.Table size: The length and width of the table, usually expressed in millimeters (mm) or inches (in).
4.Drawing speed: The working speed of the hydraulic cylinder in the drawing process, usually expressed in millimeters/second (mm/s) or meters/minutes (m/min).
5.Cylinder stroke: The maximum stroke length of the hydraulic cylinder, usually expressed in millimeters (mm).
6.Hydraulic system pressure: The highest working pressure of the hydraulic system, usually expressed in MPa or Bar.
7.Power: The motor power that drives the hydraulic pump, usually expressed in kilowatts (kW).
8.Weight of the whole machine: the total weight of the hydraulic cold drawing machine, usually expressed in tons (T) or kilograms (kg).
9.Overall size: The total overall size of the hydraulic cold drawing machine (length × width × height), usually expressed in millimeters (mm).
10.Control system: Type and model of numerical control system or manual control system.
11.Year of manufacture: The year of the cold drawing mechanism, which helps to understand the service life and wear degree of the machine.
12.Maintenance records: Maintenance and maintenance records of the equipment, which can reflect the status and reliability of the equipment.
When buying a used hydraulic cold draw machine, it is recommended to carefully check the technical parameters, use status and maintenance records of the equipment to ensure that its performance meets your needs, while also taking into account the wear and tear of the equipment and maintenance history.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com
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4.Table size: according to the specifications of the machine.
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6.Motor power: usually ranging from a few kilowatts to tens of kilowatts.
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For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com
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1.Model: The specific model will vary depending on the brand.
2.Scraping width: Maximum scraping width, usually between 600-3000mm.
3.Scraping length: Maximum scraping length, usually between 2000-8000mm.
4.Table size: according to the specifications of the machine.
5.Spindle speed: usually between hundreds to thousands of RPM, the specific value depends on the machine tool model.
6.Motor power: usually ranging from a few kilowatts to tens of kilowatts.
7.Number of tool holders: The number of tool holders of different models may be different.
8.Control system: Old machine tools may be equipped with traditional manual control systems, and may also be upgraded to numerical control systems.
9.Machine weight: several tons to dozens of tons.
10.Accuracy: Most scraping and rolling machine tools have high processing accuracy.
When buying used equipment, it is very important to understand the parameters of the specific model and the use of the equipment in detail. It is best to contact the seller, ask for detailed technical specifications and use records of the equipment, and carry out on-site inspection and testing.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com
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Wall thickness range: Wall thickness range of the pipe.
Processing speed: annealing furnace processing speed of stainless steel pipe.
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Maximum temperature: The maximum operating temperature is usually 1000°C to 1200°C.
Heating method: electric heating, gas heating or other heating method.
Temperature uniformity: Ensure uniform temperature distribution in all areas of the furnace.
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Water cooling: Use water to improve cooling efficiency.
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Control mode: manual control, CNC or PLC control system.
In order to ensure that the right used equipment is selected, it is recommended to actually look at the condition of the equipment, understand the age of the equipment and maintenance records, and it is best to consult a professional evaluation.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com
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1.Specifications:
Pipe diameter range: Pipe diameter suitable for processing.
Wall thickness range: Wall thickness range of the pipe.
Processing speed: annealing furnace processing speed of stainless steel pipe.
2.Temperature control:
Maximum temperature: The maximum operating temperature is usually 1000°C to 1200°C.
Heating method: electric heating, gas heating or other heating method.
Temperature uniformity: Ensure uniform temperature distribution in all areas of the furnace.
3.Cooling method:
Air cooling: Use air for rapid cooling.
Water cooling: Use water to improve cooling efficiency.
4.Atmosphere control:
Type of protective gas: Commonly used hydrogen, nitrogen or ammonia decomposition gas.
Gas flow and pressure: Protect gas flow and pressure control.
5.Electrical parameters:
Voltage: Voltage range required for operation.
Power: Total power of the device.
6.Other parameters:
Furnace size: The specific size of the furnace determines the length and diameter of the pipe that can be processed.
Transportation mode: The transmission mode of the pipe in the furnace, such as chain transmission, roller table transmission, etc.
Control mode: manual control, CNC or PLC control system.
In order to ensure that the right used equipment is selected, it is recommended to actually look at the condition of the equipment, understand the age of the equipment and maintenance records, and it is best to consult a professional evaluation.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com
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2.Manufacturers and brands: Choose equipment from well-known brands or trusted manufacturers, which can ensure the quality and performance of the equipment. Look online for word-of-mouth and user reviews of the brand.
3.Model and parameters: Confirm whether the specific model and technical parameters of the required unit meet your production needs, such as the type, thickness and width of processing materials, and the molding speed of the equipment.
4.Functional test: try to carry out field tests before purchase to check the operation of the equipment to ensure the normal operation of all functions, including the degree of automation, roll change function, production efficiency, etc.
5.After-sales service: Understand the seller's after-sales service, whether to provide installation and commissioning, technical guidance and maintenance services. This can ensure that the problems during the operation of the equipment can be solved in time.
6.Reasonable price: Compare the price of similar equipment on the market to ensure that the purchase of equipment is reasonable. If the price is significantly lower than the market price, it is necessary to carefully judge the actual condition of the equipment.
7.Contracts and procedures: Ensure that the purchase procedures of equipment are complete, sign a formal purchase and sales contract, clarify the rights and obligations of both parties, and ensure that the equipment transfer procedures are legal and compliant.
Before making a final decision, consult and compare in many aspects to ensure that the second-hand automatic non-changing roll cold bending unit purchased can bring benefits to your production.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier(Please click the link→) :second-hand pipe mill
1.Equipment status: Check the overall condition of the equipment in detail, including whether there is wear, damage, rust and other conditions. Ask the seller about the age and maintenance history of the equipment.
2.Manufacturers and brands: Choose equipment from well-known brands or trusted manufacturers, which can ensure the quality and performance of the equipment. Look online for word-of-mouth and user reviews of the brand.
3.Model and parameters: Confirm whether the specific model and technical parameters of the required unit meet your production needs, such as the type, thickness and width of processing materials, and the molding speed of the equipment.
4.Functional test: try to carry out field tests before purchase to check the operation of the equipment to ensure the normal operation of all functions, including the degree of automation, roll change function, production efficiency, etc.
5.After-sales service: Understand the seller's after-sales service, whether to provide installation and commissioning, technical guidance and maintenance services. This can ensure that the problems during the operation of the equipment can be solved in time.
6.Reasonable price: Compare the price of similar equipment on the market to ensure that the purchase of equipment is reasonable. If the price is significantly lower than the market price, it is necessary to carefully judge the actual condition of the equipment.
7.Contracts and procedures: Ensure that the purchase procedures of equipment are complete, sign a formal purchase and sales contract, clarify the rights and obligations of both parties, and ensure that the equipment transfer procedures are legal and compliant.
Before making a final decision, consult and compare in many aspects to ensure that the second-hand automatic non-changing roll cold bending unit purchased can bring benefits to your production.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier(Please click the link→) :second-hand pipe mill
Wechat: 13392281699
Email: zty@usedpipemill.com
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