Key technology of precision welded pipe production by used welded pipe machine—the quality requirements of raw materials
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【概要描述】Used welded pipe machine often consider many key technologies when producing precision welded pipes, such as ① quality requirements for raw materials, ② welded pipe forming process, ③ formation and removal of weld burrs, ④ weld heat treatment, ⑤ non-destructive testing, ⑥ correct Equipment requirements for welded pipe unit. For this reason, we will introduce the quality requirements of raw materials to be considered in the production of precision welded pipes.
Key technology of precision welded pipe production by used welded pipe machine—the quality requirements of raw materials
【概要描述】Used welded pipe machine often consider many key technologies when producing precision welded pipes, such as ① quality requirements for raw materials, ② welded pipe forming process, ③ formation and removal of weld burrs, ④ weld heat treatment, ⑤ non-destructive testing, ⑥ correct Equipment requirements for welded pipe unit. For this reason, we will introduce the quality requirements of raw materials to be considered in the production of precision welded pipes.
- Sort:Information
- Auth:
- Source:
- Release time:2022-10-24 11:30
- Pvs:
Used welded pipe machine often consider many key technologies when producing precision welded pipes, such as ① quality requirements for raw materials, ② welded pipe forming process, ③ formation and removal of weld burrs, ④ weld heat treatment, ⑤ non-destructive testing, ⑥ correct Equipment requirements for welded pipe unit. For this reason, we will introduce the quality requirements of raw materials to be considered in the production of precision welded pipes.
Precision welded pipes are more accurate in geometric dimensions than general welded pipes, and the welds and inner and outer surfaces are of good quality, and the wall thickness is uniform. It can be used in equipment components directly or with a small amount of processing. It is widely used in chemical, textile machinery, aviation, instrumentation, automotive and other sectors .
In view of the quality requirements of raw materials for the production of precision welded pipes by used welded pipe machine: The raw materials of precision welded pipes must meet the basic requirements of ordinary high-frequency electric welded steel pipes, but also meet the following requirements:
①Chemical composition: During smelting, the focus is to improve the purity of steel and reduce the content of non-metallic inclusions in the steel. The sulfur and phosphorus content should be less than 0.03%. In order to adapt to the subsequent cold deformation processing, the sulfur content should not exceed 0.02%, so the chemical composition of steel must be strictly controlled. At the same time, in order to ensure that the product has good mechanical properties, cold bending, welding and other process properties, some elements such as Nb, Ni, and V need to be appropriately added.
②Steel strip shape and size: When steel strip is rolled, AGC and shape control system should be used to improve the thickness accuracy and shape accuracy of the steel strip. At the same time, a controlled cooling method must be used to improve the strength and toughness of the steel strip. The width and dimensional accuracy of the slitting steel strip must be controlled, and the edge of the steel strip must be free of indentations and burrs to improve welding quality.
③Rust on the surface of the steel strip: the yellow rust on the surface of the steel strip is the crystal water of iron oxide. During the welding process of the used welded pipe machine, the high temperature will cause the oxygen and hydrogen to be folded out. If it cannot be discharged, it will exist in the weld. In the medium, it is easy to produce pores and micro-cracks, change the structure, reduce the plasticity of the material, and reduce the elongation, so it is necessary to avoid the corrosion of the surface of the steel strip.
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10.Control system: Type and model of numerical control system or manual control system.
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12.Maintenance records: Maintenance and maintenance records of the equipment, which can reflect the status and reliability of the equipment.
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For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com
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1.Model: This is the specific model name or number of the device.
2.Maximum drawing force: The maximum drawing capacity of the hydraulic cold drawing machine, usually expressed in tons (T).
3.Table size: The length and width of the table, usually expressed in millimeters (mm) or inches (in).
4.Drawing speed: The working speed of the hydraulic cylinder in the drawing process, usually expressed in millimeters/second (mm/s) or meters/minutes (m/min).
5.Cylinder stroke: The maximum stroke length of the hydraulic cylinder, usually expressed in millimeters (mm).
6.Hydraulic system pressure: The highest working pressure of the hydraulic system, usually expressed in MPa or Bar.
7.Power: The motor power that drives the hydraulic pump, usually expressed in kilowatts (kW).
8.Weight of the whole machine: the total weight of the hydraulic cold drawing machine, usually expressed in tons (T) or kilograms (kg).
9.Overall size: The total overall size of the hydraulic cold drawing machine (length × width × height), usually expressed in millimeters (mm).
10.Control system: Type and model of numerical control system or manual control system.
11.Year of manufacture: The year of the cold drawing mechanism, which helps to understand the service life and wear degree of the machine.
12.Maintenance records: Maintenance and maintenance records of the equipment, which can reflect the status and reliability of the equipment.
When buying a used hydraulic cold draw machine, it is recommended to carefully check the technical parameters, use status and maintenance records of the equipment to ensure that its performance meets your needs, while also taking into account the wear and tear of the equipment and maintenance history.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com
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1.Model: The specific model will vary depending on the brand.
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4.Table size: according to the specifications of the machine.
5.Spindle speed: usually between hundreds to thousands of RPM, the specific value depends on the machine tool model.
6.Motor power: usually ranging from a few kilowatts to tens of kilowatts.
7.Number of tool holders: The number of tool holders of different models may be different.
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When buying used equipment, it is very important to understand the parameters of the specific model and the use of the equipment in detail. It is best to contact the seller, ask for detailed technical specifications and use records of the equipment, and carry out on-site inspection and testing.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com
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2.Scraping width: Maximum scraping width, usually between 600-3000mm.
3.Scraping length: Maximum scraping length, usually between 2000-8000mm.
4.Table size: according to the specifications of the machine.
5.Spindle speed: usually between hundreds to thousands of RPM, the specific value depends on the machine tool model.
6.Motor power: usually ranging from a few kilowatts to tens of kilowatts.
7.Number of tool holders: The number of tool holders of different models may be different.
8.Control system: Old machine tools may be equipped with traditional manual control systems, and may also be upgraded to numerical control systems.
9.Machine weight: several tons to dozens of tons.
10.Accuracy: Most scraping and rolling machine tools have high processing accuracy.
When buying used equipment, it is very important to understand the parameters of the specific model and the use of the equipment in detail. It is best to contact the seller, ask for detailed technical specifications and use records of the equipment, and carry out on-site inspection and testing.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com
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Wall thickness range: Wall thickness range of the pipe.
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2.Temperature control:
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Heating method: electric heating, gas heating or other heating method.
Temperature uniformity: Ensure uniform temperature distribution in all areas of the furnace.
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Air cooling: Use air for rapid cooling.
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Power: Total power of the device.
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Control mode: manual control, CNC or PLC control system.
In order to ensure that the right used equipment is selected, it is recommended to actually look at the condition of the equipment, understand the age of the equipment and maintenance records, and it is best to consult a professional evaluation.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com
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1.Specifications:
Pipe diameter range: Pipe diameter suitable for processing.
Wall thickness range: Wall thickness range of the pipe.
Processing speed: annealing furnace processing speed of stainless steel pipe.
2.Temperature control:
Maximum temperature: The maximum operating temperature is usually 1000°C to 1200°C.
Heating method: electric heating, gas heating or other heating method.
Temperature uniformity: Ensure uniform temperature distribution in all areas of the furnace.
3.Cooling method:
Air cooling: Use air for rapid cooling.
Water cooling: Use water to improve cooling efficiency.
4.Atmosphere control:
Type of protective gas: Commonly used hydrogen, nitrogen or ammonia decomposition gas.
Gas flow and pressure: Protect gas flow and pressure control.
5.Electrical parameters:
Voltage: Voltage range required for operation.
Power: Total power of the device.
6.Other parameters:
Furnace size: The specific size of the furnace determines the length and diameter of the pipe that can be processed.
Transportation mode: The transmission mode of the pipe in the furnace, such as chain transmission, roller table transmission, etc.
Control mode: manual control, CNC or PLC control system.
In order to ensure that the right used equipment is selected, it is recommended to actually look at the condition of the equipment, understand the age of the equipment and maintenance records, and it is best to consult a professional evaluation.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com
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1.Equipment status: Check the overall condition of the equipment in detail, including whether there is wear, damage, rust and other conditions. Ask the seller about the age and maintenance history of the equipment.
2.Manufacturers and brands: Choose equipment from well-known brands or trusted manufacturers, which can ensure the quality and performance of the equipment. Look online for word-of-mouth and user reviews of the brand.
3.Model and parameters: Confirm whether the specific model and technical parameters of the required unit meet your production needs, such as the type, thickness and width of processing materials, and the molding speed of the equipment.
4.Functional test: try to carry out field tests before purchase to check the operation of the equipment to ensure the normal operation of all functions, including the degree of automation, roll change function, production efficiency, etc.
5.After-sales service: Understand the seller's after-sales service, whether to provide installation and commissioning, technical guidance and maintenance services. This can ensure that the problems during the operation of the equipment can be solved in time.
6.Reasonable price: Compare the price of similar equipment on the market to ensure that the purchase of equipment is reasonable. If the price is significantly lower than the market price, it is necessary to carefully judge the actual condition of the equipment.
7.Contracts and procedures: Ensure that the purchase procedures of equipment are complete, sign a formal purchase and sales contract, clarify the rights and obligations of both parties, and ensure that the equipment transfer procedures are legal and compliant.
Before making a final decision, consult and compare in many aspects to ensure that the second-hand automatic non-changing roll cold bending unit purchased can bring benefits to your production.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier(Please click the link→) :second-hand pipe mill
1.Equipment status: Check the overall condition of the equipment in detail, including whether there is wear, damage, rust and other conditions. Ask the seller about the age and maintenance history of the equipment.
2.Manufacturers and brands: Choose equipment from well-known brands or trusted manufacturers, which can ensure the quality and performance of the equipment. Look online for word-of-mouth and user reviews of the brand.
3.Model and parameters: Confirm whether the specific model and technical parameters of the required unit meet your production needs, such as the type, thickness and width of processing materials, and the molding speed of the equipment.
4.Functional test: try to carry out field tests before purchase to check the operation of the equipment to ensure the normal operation of all functions, including the degree of automation, roll change function, production efficiency, etc.
5.After-sales service: Understand the seller's after-sales service, whether to provide installation and commissioning, technical guidance and maintenance services. This can ensure that the problems during the operation of the equipment can be solved in time.
6.Reasonable price: Compare the price of similar equipment on the market to ensure that the purchase of equipment is reasonable. If the price is significantly lower than the market price, it is necessary to carefully judge the actual condition of the equipment.
7.Contracts and procedures: Ensure that the purchase procedures of equipment are complete, sign a formal purchase and sales contract, clarify the rights and obligations of both parties, and ensure that the equipment transfer procedures are legal and compliant.
Before making a final decision, consult and compare in many aspects to ensure that the second-hand automatic non-changing roll cold bending unit purchased can bring benefits to your production.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier(Please click the link→) :second-hand pipe mill
Wechat: 13392281699
Email: zty@usedpipemill.com
Company address:No. A99, East Lecong Avenue, Lecong Town, Foshan City, Guangdong Province