Key technology of precision welded pipe production by used welded pipe machine—Weld heat treatment
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【概要描述】Used welded pipe machine often consider many key technologies when producing precision welded pipes, such as ① quality requirements for raw materials. ② welded pipe forming process. ③ formation and removal of weld burrs. ④ weld heat treatment. ⑤ non-destructive testing. ⑥ correct Equipment requirements for welded pipe unit. For this reason, we introduce the ② welded pipe forming process to be considered in the production of precision welded pipes.
Key technology of precision welded pipe production by used welded pipe machine—Weld heat treatment
【概要描述】Used welded pipe machine often consider many key technologies when producing precision welded pipes, such as ① quality requirements for raw materials. ② welded pipe forming process. ③ formation and removal of weld burrs. ④ weld heat treatment. ⑤ non-destructive testing. ⑥ correct Equipment requirements for welded pipe unit. For this reason, we introduce the ② welded pipe forming process to be considered in the production of precision welded pipes.
- Sort:Information
- Auth:
- Source:
- Release time:2023-08-14 11:30
- Pvs:
Used welded pipe machine often consider many key technologies when producing precision welded pipes, such as ① quality requirements for raw materials. ② welded pipe forming process. ③ formation and removal of weld burrs. ④ weld heat treatment. ⑤ non-destructive testing. ⑥ correct Equipment requirements for welded pipe unit. For this reason, we introduce the ② welded pipe forming process to be considered in the production of precision welded pipes.
Precision welded pipes are more accurate in geometric dimensions than general welded pipes, and the welds and inner and outer surfaces are of good quality, and the wall thickness is uniform. It can be used in equipment components directly or with a small amount of processing. It is widely used in chemical, textile machinery, aviation, instrumentation, automotive and other sectors.
The welding process of high-frequency welded steel pipes in used welded pipe machine is carried out under the conditions of high heating speed and high cooling speed. The sharp temperature changes cause certain welding stress, and the structure of the weld seam also changes. Welding along the weld seam The structure in the central area is low-carbon martensite and a small area of free ferrite; the transition area is composed of ferrite and granular pearlite; and the parent structure is ferrite and pearlite. Therefore, the performance of the steel pipe is due to the difference between the metallographic microstructure of the weld and the parent body, which leads to an increase in the strength of the weld, while a decrease in the plasticity index, and the process performance deteriorates. In order to change the performance of the steel pipe, it is necessary to use heat treatment to eliminate the microstructure difference between the weld and the parent metal, refine the coarse grains, make the structure uniform, remove the stress generated during cold forming and welding, and ensure the quality of the weld and the quality of the steel pipe. Process and mechanical properties, and adapt it to the production requirements of the subsequent cold processing process.
There are generally two types of heat treatment processes for precision welded pipes of used welded pipe machine:
(1) Annealing: mainly to eliminate welding stress and work hardening, and improve the weld ductility of welded pipes. The heating temperature is below the phase transition point.
(2) Normalizing (normalizing treatment): It is mainly to improve the unevenness of the mechanical properties of the welded pipe, make the mechanical properties of the parent metal and the metal at the weld close, and improve the metal microstructure and refine the grain. The heating temperature is air-cooled at a certain point above the phase transition point.
According to the different use requirements of the precision welded pipe produced by the used welded pipe machine, it can be divided into weld heat treatment and overall heat treatment.
(1) Weld heat treatment: It can be divided into online heat treatment and offline heat treatment.
Weld heat treatment: After the steel pipe is welded, a set of intermediate frequency strip-shaped induction heating devices are used for heat treatment along the axial direction of the weld, and the diameter is directly sizing after air cooling and water cooling. This method only heats the weld area, does not involve the steel pipe matrix, and aims to improve the weld structure and eliminate welding stress, without the need to fix the heating furnace. The welding seam is heated under the rectangular sensor. The device is equipped with a temperature measuring device automatic tracking device. When the welding seam is deflected, it can automatically center and perform temperature compensation. It can also use the welding waste heat to save energy. Its biggest disadvantage is the heating zone. The temperature difference between and the non-heated zone will cause significant residual stress, and the operating line is longer.
(2) Overall heat treatment: it can be divided into online heat treatment and offline heat treatment
On-line heat treatment: After the steel pipe is welded, use two or more intermediate frequency ring-shaped induction heating devices to heat the whole pipe, heating to the normalized temperature of 900~920℃ in a short time, holding for a certain period of time, and air cooling to 400℃ Normally cool down after the temperature is below, so that the whole tube organization is improved.
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Time of issue : 2025-01-14
1.Roll diameter: The diameter of the roll, usually expressed in millimeters (mm).
2.Roll length: The length of the roll, also expressed in millimeters (mm).
3.Material: roller material, such as high carbon steel, tungsten carbide, etc.
4.Hardness: The hardness of the roll surface, usually expressed by Brinell hardness (HB) or Rockwell hardness (HRC).
5.Rolling force: rolling force per unit area, usually expressed in Newton (N).
6.Speed: The maximum speed of the roll, usually expressed in revolutions per minute (RPM).
7.Bearing capacity: The maximum load that the roll can bear.
8.Service life: the operating life of the roll under standard working conditions.
When buying a used roll, it is recommended to carefully check the quality and wear of the roll and ask about the historical repair and maintenance of the machine to ensure a well-functioning set of equipment. If possible, try to obtain a complete technical data sheet and maintenance records to help you make informed decisions.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier(Please click the link→) :second-hand pipe mill
1.Roll diameter: The diameter of the roll, usually expressed in millimeters (mm).
2.Roll length: The length of the roll, also expressed in millimeters (mm).
3.Material: roller material, such as high carbon steel, tungsten carbide, etc.
4.Hardness: The hardness of the roll surface, usually expressed by Brinell hardness (HB) or Rockwell hardness (HRC).
5.Rolling force: rolling force per unit area, usually expressed in Newton (N).
6.Speed: The maximum speed of the roll, usually expressed in revolutions per minute (RPM).
7.Bearing capacity: The maximum load that the roll can bear.
8.Service life: the operating life of the roll under standard working conditions.
When buying a used roll, it is recommended to carefully check the quality and wear of the roll and ask about the historical repair and maintenance of the machine to ensure a well-functioning set of equipment. If possible, try to obtain a complete technical data sheet and maintenance records to help you make informed decisions.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier(Please click the link→) :second-hand pipe mill
Time of issue : 2025-01-13
1.Model: This is the specific model name or number of the device.
2.Maximum drawing force: The maximum drawing capacity of the hydraulic cold drawing machine, usually expressed in tons (T).
3.Table size: The length and width of the table, usually expressed in millimeters (mm) or inches (in).
4.Drawing speed: The working speed of the hydraulic cylinder in the drawing process, usually expressed in millimeters/second (mm/s) or meters/minutes (m/min).
5.Cylinder stroke: The maximum stroke length of the hydraulic cylinder, usually expressed in millimeters (mm).
6.Hydraulic system pressure: The highest working pressure of the hydraulic system, usually expressed in MPa or Bar.
7.Power: The motor power that drives the hydraulic pump, usually expressed in kilowatts (kW).
8.Weight of the whole machine: the total weight of the hydraulic cold drawing machine, usually expressed in tons (T) or kilograms (kg).
9.Overall size: The total overall size of the hydraulic cold drawing machine (length × width × height), usually expressed in millimeters (mm).
10.Control system: Type and model of numerical control system or manual control system.
11.Year of manufacture: The year of the cold drawing mechanism, which helps to understand the service life and wear degree of the machine.
12.Maintenance records: Maintenance and maintenance records of the equipment, which can reflect the status and reliability of the equipment.
When buying a used hydraulic cold draw machine, it is recommended to carefully check the technical parameters, use status and maintenance records of the equipment to ensure that its performance meets your needs, while also taking into account the wear and tear of the equipment and maintenance history.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier(Please click the link→) :second-hand pipe mill
1.Model: This is the specific model name or number of the device.
2.Maximum drawing force: The maximum drawing capacity of the hydraulic cold drawing machine, usually expressed in tons (T).
3.Table size: The length and width of the table, usually expressed in millimeters (mm) or inches (in).
4.Drawing speed: The working speed of the hydraulic cylinder in the drawing process, usually expressed in millimeters/second (mm/s) or meters/minutes (m/min).
5.Cylinder stroke: The maximum stroke length of the hydraulic cylinder, usually expressed in millimeters (mm).
6.Hydraulic system pressure: The highest working pressure of the hydraulic system, usually expressed in MPa or Bar.
7.Power: The motor power that drives the hydraulic pump, usually expressed in kilowatts (kW).
8.Weight of the whole machine: the total weight of the hydraulic cold drawing machine, usually expressed in tons (T) or kilograms (kg).
9.Overall size: The total overall size of the hydraulic cold drawing machine (length × width × height), usually expressed in millimeters (mm).
10.Control system: Type and model of numerical control system or manual control system.
11.Year of manufacture: The year of the cold drawing mechanism, which helps to understand the service life and wear degree of the machine.
12.Maintenance records: Maintenance and maintenance records of the equipment, which can reflect the status and reliability of the equipment.
When buying a used hydraulic cold draw machine, it is recommended to carefully check the technical parameters, use status and maintenance records of the equipment to ensure that its performance meets your needs, while also taking into account the wear and tear of the equipment and maintenance history.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier(Please click the link→) :second-hand pipe mill
Time of issue : 2025-01-11
1.Model: The specific model will vary depending on the brand.
2.Scraping width: Maximum scraping width, usually between 600-3000mm.
3.Scraping length: Maximum scraping length, usually between 2000-8000mm.
4.Table size: according to the specifications of the machine.
5.Spindle speed: usually between hundreds to thousands of RPM, the specific value depends on the machine tool model.
6.Motor power: usually ranging from a few kilowatts to tens of kilowatts.
7.Number of tool holders: The number of tool holders of different models may be different.
8.Control system: Old machine tools may be equipped with traditional manual control systems, and may also be upgraded to numerical control systems.
9.Machine weight: several tons to dozens of tons.
10.Accuracy: Most scraping and rolling machine tools have high processing accuracy.
When buying used equipment, it is very important to understand the parameters of the specific model and the use of the equipment in detail. It is best to contact the seller, ask for detailed technical specifications and use records of the equipment, and carry out on-site inspection and testing.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier(Please click the link→) :second-hand pipe mill
1.Model: The specific model will vary depending on the brand.
2.Scraping width: Maximum scraping width, usually between 600-3000mm.
3.Scraping length: Maximum scraping length, usually between 2000-8000mm.
4.Table size: according to the specifications of the machine.
5.Spindle speed: usually between hundreds to thousands of RPM, the specific value depends on the machine tool model.
6.Motor power: usually ranging from a few kilowatts to tens of kilowatts.
7.Number of tool holders: The number of tool holders of different models may be different.
8.Control system: Old machine tools may be equipped with traditional manual control systems, and may also be upgraded to numerical control systems.
9.Machine weight: several tons to dozens of tons.
10.Accuracy: Most scraping and rolling machine tools have high processing accuracy.
When buying used equipment, it is very important to understand the parameters of the specific model and the use of the equipment in detail. It is best to contact the seller, ask for detailed technical specifications and use records of the equipment, and carry out on-site inspection and testing.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier(Please click the link→) :second-hand pipe mill
Time of issue : 2025-01-10
1.Specifications:
Pipe diameter range: Pipe diameter suitable for processing.
Wall thickness range: Wall thickness range of the pipe.
Processing speed: annealing furnace processing speed of stainless steel pipe.
2.Temperature control:
Maximum temperature: The maximum operating temperature is usually 1000°C to 1200°C.
Heating method: electric heating, gas heating or other heating method.
Temperature uniformity: Ensure uniform temperature distribution in all areas of the furnace.
3.Cooling method:
Air cooling: Use air for rapid cooling.
Water cooling: Use water to improve cooling efficiency.
4.Atmosphere control:
Type of protective gas: Commonly used hydrogen, nitrogen or ammonia decomposition gas.
Gas flow and pressure: Protect gas flow and pressure control.
5.Electrical parameters:
Voltage: Voltage range required for operation.
Power: Total power of the device.
6.Other parameters:
Furnace size: The specific size of the furnace determines the length and diameter of the pipe that can be processed.
Transportation mode: The transmission mode of the pipe in the furnace, such as chain transmission, roller table transmission, etc.
Control mode: manual control, CNC or PLC control system.
In order to ensure that the right used equipment is selected, it is recommended to actually look at the condition of the equipment, understand the age of the equipment and maintenance records, and it is best to consult a professional evaluation.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier(Please click the link→) :second-hand pipe mill
1.Specifications:
Pipe diameter range: Pipe diameter suitable for processing.
Wall thickness range: Wall thickness range of the pipe.
Processing speed: annealing furnace processing speed of stainless steel pipe.
2.Temperature control:
Maximum temperature: The maximum operating temperature is usually 1000°C to 1200°C.
Heating method: electric heating, gas heating or other heating method.
Temperature uniformity: Ensure uniform temperature distribution in all areas of the furnace.
3.Cooling method:
Air cooling: Use air for rapid cooling.
Water cooling: Use water to improve cooling efficiency.
4.Atmosphere control:
Type of protective gas: Commonly used hydrogen, nitrogen or ammonia decomposition gas.
Gas flow and pressure: Protect gas flow and pressure control.
5.Electrical parameters:
Voltage: Voltage range required for operation.
Power: Total power of the device.
6.Other parameters:
Furnace size: The specific size of the furnace determines the length and diameter of the pipe that can be processed.
Transportation mode: The transmission mode of the pipe in the furnace, such as chain transmission, roller table transmission, etc.
Control mode: manual control, CNC or PLC control system.
In order to ensure that the right used equipment is selected, it is recommended to actually look at the condition of the equipment, understand the age of the equipment and maintenance records, and it is best to consult a professional evaluation.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier(Please click the link→) :second-hand pipe mill
Wechat: 13392281699
Email: zty@usedpipemill.com
Company address:No. A99, East Lecong Avenue, Lecong Town, Foshan City, Guangdong Province