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Key technology of precision welded pipe production by used welded pipe machine—Equipment requirements for butt welded pipe unit

Key technology of precision welded pipe production by used welded pipe machine—Equipment requirements for butt welded pipe unit

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  • Release time:2022-11-08 11:30
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【概要描述】Used welded pipe machine often consider many key technologies when producing precision welded pipes, such as ① quality requirements for raw materials, ② welded pipe forming process, ③ formation and removal of weld burrs, ④ weld heat treatment, ⑤ non-destructive testing, ⑥ correct Equipment requirements for welded pipe unit. For this reason, we introduce the ② welded pipe forming process to be considered in the production of precision welded pipes.

Key technology of precision welded pipe production by used welded pipe machine—Equipment requirements for butt welded pipe unit

【概要描述】Used welded pipe machine often consider many key technologies when producing precision welded pipes, such as ① quality requirements for raw materials, ② welded pipe forming process, ③ formation and removal of weld burrs, ④ weld heat treatment, ⑤ non-destructive testing, ⑥ correct Equipment requirements for welded pipe unit. For this reason, we introduce the ② welded pipe forming process to be considered in the production of precision welded pipes.

  • Sort:Information
  • Auth:
  • Source:
  • Release time:2022-11-08 11:30
  • Pvs:
Detail

Used welded pipe machine often consider many key technologies when producing precision welded pipes, such as ① quality requirements for raw materials, ② welded pipe forming process, ③ formation and removal of weld burrs, ④ weld heat treatment, ⑤ non-destructive testing, ⑥ correct Equipment requirements for welded pipe unit. For this reason, we introduce the ② welded pipe forming process to be considered in the production of precision welded pipes.

 

Used welded pipe machine

 

Precision welded pipes are more accurate in geometric dimensions than general welded pipes. The welds and inner and outer surfaces are of good quality, and the wall thickness is uniform. It can be used in equipment components directly or with a small amount of processing. It is widely used in chemical, textile machinery, aviation, instrumentation, automotive and other sectors. 

 

Manufacture of precision welded steel pipes has the characteristics of more precise geometric dimensions than general welded steel pipes, good quality of welds and internal and external surfaces, and uniform wall thickness. Therefore, in the production of precision welded steel pipes, there are the following requirements for the selection of used welded pipe machine and their supporting equipment:

 

Used welded pipe machine

 

1. High-rigidity and high-strength forming and sizing frame: In order to reduce the strong plastic deformation of the welded pipe unit during maximum load operation, the total accumulated error and elastic deformation of each frame are reduced, so as to improve the dimensional accuracy of precision welded pipes . Therefore, it is necessary to improve the rigidity, strength and machining accuracy of the frame, flat roller shaft, bearing seat, press-up and press-up machinery. When selecting the used welded pipe machine, it is necessary to choose a heavy-duty configuration welded pipe unit and its supporting facilities.

 

2. Increase the molding machine base 2~3: In order to reduce the elastic deformation, the processing pass should be increased accordingly. Generally, the forming and deformation processing passes of the precision welded pipe unit are increased by 2 to 3 passes than the ordinary welded pipe unit, so the forming machine base needs to be increased by 2 to 3 bases.

 

3. In order to ensure the uniformity of the rolling centerline (vertical centerline) of each stand, the base shaft should be made in the center, and the positioning dimensions on both sides and the middle sleeve should be accurate. The crew must have precise positioning benchmarks. At the position of the horizontal line, an uphill line (downhill line) or a straight line should be formed in accordance with the process requirements to ensure that no curve fluctuations occur. Therefore, the machine base needs to be equipped with pressing and pressing machinery for easy adjustment.

 

Used welded pipe machine

 

4. The roll mold has high requirements for strength, toughness, wear resistance, surface finish, dimensional accuracy, hardness, etc. and the hardness must be uniform.

 

5. Used welded pipe machine should be equipped with lubricant circulation devices to cool and lubricate the rolls to reduce the surface stress on the roll deformed steel strip, prevent surface scratches, and reduce micro-cracks.

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1.Roll diameter: The diameter of the roll, usually expressed in millimeters (mm).
2.Roll length: The length of the roll, also expressed in millimeters (mm).
3.Material: roller material, such as high carbon steel, tungsten carbide, etc.
4.Hardness: The hardness of the roll surface, usually expressed by Brinell hardness (HB) or Rockwell hardness (HRC).
5.Rolling force: rolling force per unit area, usually expressed in Newton (N).
6.Speed: The maximum speed of the roll, usually expressed in revolutions per minute (RPM).
7.Bearing capacity: The maximum load that the roll can bear.
8.Service life: the operating life of the roll under standard working conditions.

When buying a used roll, it is recommended to carefully check the quality and wear of the roll and ask about the historical repair and maintenance of the machine to ensure a well-functioning set of equipment. If possible, try to obtain a complete technical data sheet and maintenance records to help you make informed decisions.

For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com

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The parameters of the used direct square roll vary depending on the brand, model and usage. In general, knowing the relevant parameters can help you better evaluate the value and suitability of buying a used roll. Here are some common parameters:

1.Roll diameter: The diameter of the roll, usually expressed in millimeters (mm).
2.Roll length: The length of the roll, also expressed in millimeters (mm).
3.Material: roller material, such as high carbon steel, tungsten carbide, etc.
4.Hardness: The hardness of the roll surface, usually expressed by Brinell hardness (HB) or Rockwell hardness (HRC).
5.Rolling force: rolling force per unit area, usually expressed in Newton (N).
6.Speed: The maximum speed of the roll, usually expressed in revolutions per minute (RPM).
7.Bearing capacity: The maximum load that the roll can bear.
8.Service life: the operating life of the roll under standard working conditions.

When buying a used roll, it is recommended to carefully check the quality and wear of the roll and ask about the historical repair and maintenance of the machine to ensure a well-functioning set of equipment. If possible, try to obtain a complete technical data sheet and maintenance records to help you make informed decisions.

For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com

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The parameters of used hydraulic cold drawers vary depending on the model and manufacturer, but usually include the following main parameters:

1.Model: This is the specific model name or number of the device.
2.Maximum drawing force: The maximum drawing capacity of the hydraulic cold drawing machine, usually expressed in tons (T).
3.Table size: The length and width of the table, usually expressed in millimeters (mm) or inches (in).
4.Drawing speed: The working speed of the hydraulic cylinder in the drawing process, usually expressed in millimeters/second (mm/s) or meters/minutes (m/min).
5.Cylinder stroke: The maximum stroke length of the hydraulic cylinder, usually expressed in millimeters (mm).
6.Hydraulic system pressure: The highest working pressure of the hydraulic system, usually expressed in MPa or Bar.
7.Power: The motor power that drives the hydraulic pump, usually expressed in kilowatts (kW).
8.Weight of the whole machine: the total weight of the hydraulic cold drawing machine, usually expressed in tons (T) or kilograms (kg).
9.Overall size: The total overall size of the hydraulic cold drawing machine (length × width × height), usually expressed in millimeters (mm).
10.Control system: Type and model of numerical control system or manual control system.
11.Year of manufacture: The year of the cold drawing mechanism, which helps to understand the service life and wear degree of the machine.
12.Maintenance records: Maintenance and maintenance records of the equipment, which can reflect the status and reliability of the equipment.

When buying a used hydraulic cold draw machine, it is recommended to carefully check the technical parameters, use status and maintenance records of the equipment to ensure that its performance meets your needs, while also taking into account the wear and tear of the equipment and maintenance history.

For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com

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1.Model: This is the specific model name or number of the device.
2.Maximum drawing force: The maximum drawing capacity of the hydraulic cold drawing machine, usually expressed in tons (T).
3.Table size: The length and width of the table, usually expressed in millimeters (mm) or inches (in).
4.Drawing speed: The working speed of the hydraulic cylinder in the drawing process, usually expressed in millimeters/second (mm/s) or meters/minutes (m/min).
5.Cylinder stroke: The maximum stroke length of the hydraulic cylinder, usually expressed in millimeters (mm).
6.Hydraulic system pressure: The highest working pressure of the hydraulic system, usually expressed in MPa or Bar.
7.Power: The motor power that drives the hydraulic pump, usually expressed in kilowatts (kW).
8.Weight of the whole machine: the total weight of the hydraulic cold drawing machine, usually expressed in tons (T) or kilograms (kg).
9.Overall size: The total overall size of the hydraulic cold drawing machine (length × width × height), usually expressed in millimeters (mm).
10.Control system: Type and model of numerical control system or manual control system.
11.Year of manufacture: The year of the cold drawing mechanism, which helps to understand the service life and wear degree of the machine.
12.Maintenance records: Maintenance and maintenance records of the equipment, which can reflect the status and reliability of the equipment.

When buying a used hydraulic cold draw machine, it is recommended to carefully check the technical parameters, use status and maintenance records of the equipment to ensure that its performance meets your needs, while also taking into account the wear and tear of the equipment and maintenance history.

For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com

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1.Model: The specific model will vary depending on the brand.
2.Scraping width: Maximum scraping width, usually between 600-3000mm.
3.Scraping length: Maximum scraping length, usually between 2000-8000mm.
4.Table size: according to the specifications of the machine.
5.Spindle speed: usually between hundreds to thousands of RPM, the specific value depends on the machine tool model.
6.Motor power: usually ranging from a few kilowatts to tens of kilowatts.
7.Number of tool holders: The number of tool holders of different models may be different.
8.Control system: Old machine tools may be equipped with traditional manual control systems, and may also be upgraded to numerical control systems.
9.Machine weight: several tons to dozens of tons.
10.Accuracy: Most scraping and rolling machine tools have high processing accuracy.

When buying used equipment, it is very important to understand the parameters of the specific model and the use of the equipment in detail. It is best to contact the seller, ask for detailed technical specifications and use records of the equipment, and carry out on-site inspection and testing.

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1.Model: The specific model will vary depending on the brand.
2.Scraping width: Maximum scraping width, usually between 600-3000mm.
3.Scraping length: Maximum scraping length, usually between 2000-8000mm.
4.Table size: according to the specifications of the machine.
5.Spindle speed: usually between hundreds to thousands of RPM, the specific value depends on the machine tool model.
6.Motor power: usually ranging from a few kilowatts to tens of kilowatts.
7.Number of tool holders: The number of tool holders of different models may be different.
8.Control system: Old machine tools may be equipped with traditional manual control systems, and may also be upgraded to numerical control systems.
9.Machine weight: several tons to dozens of tons.
10.Accuracy: Most scraping and rolling machine tools have high processing accuracy.

When buying used equipment, it is very important to understand the parameters of the specific model and the use of the equipment in detail. It is best to contact the seller, ask for detailed technical specifications and use records of the equipment, and carry out on-site inspection and testing.

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1.Specifications:
Pipe diameter range: Pipe diameter suitable for processing.
Wall thickness range: Wall thickness range of the pipe.
Processing speed: annealing furnace processing speed of stainless steel pipe.

2.Temperature control:
Maximum temperature: The maximum operating temperature is usually 1000°C to 1200°C.
Heating method: electric heating, gas heating or other heating method.
Temperature uniformity: Ensure uniform temperature distribution in all areas of the furnace.

3.Cooling method:
Air cooling: Use air for rapid cooling.
Water cooling: Use water to improve cooling efficiency.

4.Atmosphere control:
Type of protective gas: Commonly used hydrogen, nitrogen or ammonia decomposition gas.
Gas flow and pressure: Protect gas flow and pressure control.

5.Electrical parameters:
Voltage: Voltage range required for operation.
Power: Total power of the device.

6.Other parameters:
Furnace size: The specific size of the furnace determines the length and diameter of the pipe that can be processed.
Transportation mode: The transmission mode of the pipe in the furnace, such as chain transmission, roller table transmission, etc.
Control mode: manual control, CNC or PLC control system.

In order to ensure that the right used equipment is selected, it is recommended to actually look at the condition of the equipment, understand the age of the equipment and maintenance records, and it is best to consult a professional evaluation.

For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com

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Detail
The parameters of the used stainless steel line bright annealing furnace usually affect its working efficiency and the quality of the final product. Here are some typical parameters:

1.Specifications:
Pipe diameter range: Pipe diameter suitable for processing.
Wall thickness range: Wall thickness range of the pipe.
Processing speed: annealing furnace processing speed of stainless steel pipe.

2.Temperature control:
Maximum temperature: The maximum operating temperature is usually 1000°C to 1200°C.
Heating method: electric heating, gas heating or other heating method.
Temperature uniformity: Ensure uniform temperature distribution in all areas of the furnace.

3.Cooling method:
Air cooling: Use air for rapid cooling.
Water cooling: Use water to improve cooling efficiency.

4.Atmosphere control:
Type of protective gas: Commonly used hydrogen, nitrogen or ammonia decomposition gas.
Gas flow and pressure: Protect gas flow and pressure control.

5.Electrical parameters:
Voltage: Voltage range required for operation.
Power: Total power of the device.

6.Other parameters:
Furnace size: The specific size of the furnace determines the length and diameter of the pipe that can be processed.
Transportation mode: The transmission mode of the pipe in the furnace, such as chain transmission, roller table transmission, etc.
Control mode: manual control, CNC or PLC control system.

In order to ensure that the right used equipment is selected, it is recommended to actually look at the condition of the equipment, understand the age of the equipment and maintenance records, and it is best to consult a professional evaluation.

For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com

JinYuJie-Used Pipe Mills Supplier(Please click the link→) :second-hand pipe mill
Contact information
Tel: +86-13392281699
Wechat: 13392281699
Email: zty@usedpipemill.com
Company address:No. A99, East Lecong Avenue, Lecong Town, Foshan City, Guangdong Province

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