Key Technology of Precision Welded Pipe Production by used welded pipe machine—formation and elimination of weld burrs
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【概要描述】Used welded pipe machine often consider many key technologies when producing precision welded pipes, such as ① quality requirements for raw materials, ② welded pipe forming process, ③ formation and removal of weld burrs, ④ weld heat treatment, ⑤ non-destructive testing, ⑥ correct Equipment requirements for welded pipe unit. For this reason, we introduce the formation and removal of weld burrs which should be considered in the production of precision welded pipes.
Key Technology of Precision Welded Pipe Production by used welded pipe machine—formation and elimination of weld burrs
【概要描述】Used welded pipe machine often consider many key technologies when producing precision welded pipes, such as ① quality requirements for raw materials, ② welded pipe forming process, ③ formation and removal of weld burrs, ④ weld heat treatment, ⑤ non-destructive testing, ⑥ correct Equipment requirements for welded pipe unit. For this reason, we introduce the formation and removal of weld burrs which should be considered in the production of precision welded pipes.
- Sort:Information
- Auth:
- Source:
- Release time:2023-08-11 11:30
- Pvs:
Used welded pipe machine often consider many key technologies when producing precision welded pipes, such as ① quality requirements for raw materials, ② welded pipe forming process, ③ formation and removal of weld burrs, ④ weld heat treatment, ⑤ non-destructive testing, ⑥ correct Equipment requirements for welded pipe unit. For this reason, we introduce the formation and removal of weld burrs which should be considered in the production of precision welded pipes.
Precision welded pipes are more accurate in geometric dimensions than general welded pipes, and the welds and inner and outer surfaces are of good quality, and the wall thickness is uniform. It can be used in equipment components directly or with a small amount of processing. It is widely used in chemical, textile machinery, aviation, instrumentation, automotive and other sectors. .
When the welded pipe is made by the used welded pipe machine, weld burrs will appear. So let's explore the formation and removal of weld burrs. Through the skin effect and proximity effect of the high-frequency current, the current is concentrated at the welding seam and heated to a molten state. When the squeezing roller is pressurized laterally, the squeezing force will cause the excess metal and oxide to accumulate on the upper part of the welding seam. The outer surface burr is formed; under the combined action of squeezing force and gravity, other excess metal and oxides sag on the inner side along the axis of the steel pipe to form inner burrs.
The width of the burr is usually about 0.5~3mm, and the height of the internal burr is uneven, usually 0.2~0.6mm, and the individual height can reach more than 1mm. The outer burr is generally removed by planing, while the inner burr has a small space in the steel pipe, which increases the difficulty of removal technology. Due to the existence of internal burrs, cracks, folds or scratches will be formed on the inner surface of the steel pipe when the steel pipe is subjected to cold drawing or cold rolling finishing. Therefore, for precision welded pipes, the internal surface quality requirements cannot be met without removing the internal burrs, and subsequent processing cannot be performed.
The external burr removal device has a planing knife and two planing knives. One planing knife needs to be stopped to change the knife, and two planing knives are used to remove the burrs, and the knife change does not need to be stopped. The technique of removing internal burrs is very difficult. Because the special device for removing internal burrs is inside the steel pipe, the working environment is very poor, invisible and intangible. It is affected by the accuracy of the strip steel, the accuracy of the unit equipment, the forming process, and the shape of the weld. Not guaranteed.
Removal of internal burrs is usually done on a continuous welded pipe production line, but off-line methods can also be used. There are mainly the following methods to remove internal burrs during the production of precision welded pipes with used welded pipe machine:
Cutting method: This method uses a fixed blade or a rotating cutting head to cut the burrs.
Rolling method: This method uses a rolling device extending into the tube to plastically deform the inner burr and achieve the effect of reducing the height of the inner burr.
Oxidation method: At the beginning of steel pipe welding, use a vent nozzle to inject an oxygen stream into the inner welding seam, and use the welding residual heat of the welding seam to accelerate the oxidation of the inner burr and fall off under the air flow.
Drawing method: When the steel pipe passes through the mold, the burr inside the steel pipe is removed under the action of the annular blade of the floating plug.
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Time of issue : 2025-01-14
1.Roll diameter: The diameter of the roll, usually expressed in millimeters (mm).
2.Roll length: The length of the roll, also expressed in millimeters (mm).
3.Material: roller material, such as high carbon steel, tungsten carbide, etc.
4.Hardness: The hardness of the roll surface, usually expressed by Brinell hardness (HB) or Rockwell hardness (HRC).
5.Rolling force: rolling force per unit area, usually expressed in Newton (N).
6.Speed: The maximum speed of the roll, usually expressed in revolutions per minute (RPM).
7.Bearing capacity: The maximum load that the roll can bear.
8.Service life: the operating life of the roll under standard working conditions.
When buying a used roll, it is recommended to carefully check the quality and wear of the roll and ask about the historical repair and maintenance of the machine to ensure a well-functioning set of equipment. If possible, try to obtain a complete technical data sheet and maintenance records to help you make informed decisions.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier(Please click the link→) :second-hand pipe mill
1.Roll diameter: The diameter of the roll, usually expressed in millimeters (mm).
2.Roll length: The length of the roll, also expressed in millimeters (mm).
3.Material: roller material, such as high carbon steel, tungsten carbide, etc.
4.Hardness: The hardness of the roll surface, usually expressed by Brinell hardness (HB) or Rockwell hardness (HRC).
5.Rolling force: rolling force per unit area, usually expressed in Newton (N).
6.Speed: The maximum speed of the roll, usually expressed in revolutions per minute (RPM).
7.Bearing capacity: The maximum load that the roll can bear.
8.Service life: the operating life of the roll under standard working conditions.
When buying a used roll, it is recommended to carefully check the quality and wear of the roll and ask about the historical repair and maintenance of the machine to ensure a well-functioning set of equipment. If possible, try to obtain a complete technical data sheet and maintenance records to help you make informed decisions.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier(Please click the link→) :second-hand pipe mill
Time of issue : 2025-01-13
1.Model: This is the specific model name or number of the device.
2.Maximum drawing force: The maximum drawing capacity of the hydraulic cold drawing machine, usually expressed in tons (T).
3.Table size: The length and width of the table, usually expressed in millimeters (mm) or inches (in).
4.Drawing speed: The working speed of the hydraulic cylinder in the drawing process, usually expressed in millimeters/second (mm/s) or meters/minutes (m/min).
5.Cylinder stroke: The maximum stroke length of the hydraulic cylinder, usually expressed in millimeters (mm).
6.Hydraulic system pressure: The highest working pressure of the hydraulic system, usually expressed in MPa or Bar.
7.Power: The motor power that drives the hydraulic pump, usually expressed in kilowatts (kW).
8.Weight of the whole machine: the total weight of the hydraulic cold drawing machine, usually expressed in tons (T) or kilograms (kg).
9.Overall size: The total overall size of the hydraulic cold drawing machine (length × width × height), usually expressed in millimeters (mm).
10.Control system: Type and model of numerical control system or manual control system.
11.Year of manufacture: The year of the cold drawing mechanism, which helps to understand the service life and wear degree of the machine.
12.Maintenance records: Maintenance and maintenance records of the equipment, which can reflect the status and reliability of the equipment.
When buying a used hydraulic cold draw machine, it is recommended to carefully check the technical parameters, use status and maintenance records of the equipment to ensure that its performance meets your needs, while also taking into account the wear and tear of the equipment and maintenance history.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier(Please click the link→) :second-hand pipe mill
1.Model: This is the specific model name or number of the device.
2.Maximum drawing force: The maximum drawing capacity of the hydraulic cold drawing machine, usually expressed in tons (T).
3.Table size: The length and width of the table, usually expressed in millimeters (mm) or inches (in).
4.Drawing speed: The working speed of the hydraulic cylinder in the drawing process, usually expressed in millimeters/second (mm/s) or meters/minutes (m/min).
5.Cylinder stroke: The maximum stroke length of the hydraulic cylinder, usually expressed in millimeters (mm).
6.Hydraulic system pressure: The highest working pressure of the hydraulic system, usually expressed in MPa or Bar.
7.Power: The motor power that drives the hydraulic pump, usually expressed in kilowatts (kW).
8.Weight of the whole machine: the total weight of the hydraulic cold drawing machine, usually expressed in tons (T) or kilograms (kg).
9.Overall size: The total overall size of the hydraulic cold drawing machine (length × width × height), usually expressed in millimeters (mm).
10.Control system: Type and model of numerical control system or manual control system.
11.Year of manufacture: The year of the cold drawing mechanism, which helps to understand the service life and wear degree of the machine.
12.Maintenance records: Maintenance and maintenance records of the equipment, which can reflect the status and reliability of the equipment.
When buying a used hydraulic cold draw machine, it is recommended to carefully check the technical parameters, use status and maintenance records of the equipment to ensure that its performance meets your needs, while also taking into account the wear and tear of the equipment and maintenance history.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier(Please click the link→) :second-hand pipe mill
Time of issue : 2025-01-11
1.Model: The specific model will vary depending on the brand.
2.Scraping width: Maximum scraping width, usually between 600-3000mm.
3.Scraping length: Maximum scraping length, usually between 2000-8000mm.
4.Table size: according to the specifications of the machine.
5.Spindle speed: usually between hundreds to thousands of RPM, the specific value depends on the machine tool model.
6.Motor power: usually ranging from a few kilowatts to tens of kilowatts.
7.Number of tool holders: The number of tool holders of different models may be different.
8.Control system: Old machine tools may be equipped with traditional manual control systems, and may also be upgraded to numerical control systems.
9.Machine weight: several tons to dozens of tons.
10.Accuracy: Most scraping and rolling machine tools have high processing accuracy.
When buying used equipment, it is very important to understand the parameters of the specific model and the use of the equipment in detail. It is best to contact the seller, ask for detailed technical specifications and use records of the equipment, and carry out on-site inspection and testing.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier(Please click the link→) :second-hand pipe mill
1.Model: The specific model will vary depending on the brand.
2.Scraping width: Maximum scraping width, usually between 600-3000mm.
3.Scraping length: Maximum scraping length, usually between 2000-8000mm.
4.Table size: according to the specifications of the machine.
5.Spindle speed: usually between hundreds to thousands of RPM, the specific value depends on the machine tool model.
6.Motor power: usually ranging from a few kilowatts to tens of kilowatts.
7.Number of tool holders: The number of tool holders of different models may be different.
8.Control system: Old machine tools may be equipped with traditional manual control systems, and may also be upgraded to numerical control systems.
9.Machine weight: several tons to dozens of tons.
10.Accuracy: Most scraping and rolling machine tools have high processing accuracy.
When buying used equipment, it is very important to understand the parameters of the specific model and the use of the equipment in detail. It is best to contact the seller, ask for detailed technical specifications and use records of the equipment, and carry out on-site inspection and testing.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier(Please click the link→) :second-hand pipe mill
Time of issue : 2025-01-10
1.Specifications:
Pipe diameter range: Pipe diameter suitable for processing.
Wall thickness range: Wall thickness range of the pipe.
Processing speed: annealing furnace processing speed of stainless steel pipe.
2.Temperature control:
Maximum temperature: The maximum operating temperature is usually 1000°C to 1200°C.
Heating method: electric heating, gas heating or other heating method.
Temperature uniformity: Ensure uniform temperature distribution in all areas of the furnace.
3.Cooling method:
Air cooling: Use air for rapid cooling.
Water cooling: Use water to improve cooling efficiency.
4.Atmosphere control:
Type of protective gas: Commonly used hydrogen, nitrogen or ammonia decomposition gas.
Gas flow and pressure: Protect gas flow and pressure control.
5.Electrical parameters:
Voltage: Voltage range required for operation.
Power: Total power of the device.
6.Other parameters:
Furnace size: The specific size of the furnace determines the length and diameter of the pipe that can be processed.
Transportation mode: The transmission mode of the pipe in the furnace, such as chain transmission, roller table transmission, etc.
Control mode: manual control, CNC or PLC control system.
In order to ensure that the right used equipment is selected, it is recommended to actually look at the condition of the equipment, understand the age of the equipment and maintenance records, and it is best to consult a professional evaluation.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier(Please click the link→) :second-hand pipe mill
1.Specifications:
Pipe diameter range: Pipe diameter suitable for processing.
Wall thickness range: Wall thickness range of the pipe.
Processing speed: annealing furnace processing speed of stainless steel pipe.
2.Temperature control:
Maximum temperature: The maximum operating temperature is usually 1000°C to 1200°C.
Heating method: electric heating, gas heating or other heating method.
Temperature uniformity: Ensure uniform temperature distribution in all areas of the furnace.
3.Cooling method:
Air cooling: Use air for rapid cooling.
Water cooling: Use water to improve cooling efficiency.
4.Atmosphere control:
Type of protective gas: Commonly used hydrogen, nitrogen or ammonia decomposition gas.
Gas flow and pressure: Protect gas flow and pressure control.
5.Electrical parameters:
Voltage: Voltage range required for operation.
Power: Total power of the device.
6.Other parameters:
Furnace size: The specific size of the furnace determines the length and diameter of the pipe that can be processed.
Transportation mode: The transmission mode of the pipe in the furnace, such as chain transmission, roller table transmission, etc.
Control mode: manual control, CNC or PLC control system.
In order to ensure that the right used equipment is selected, it is recommended to actually look at the condition of the equipment, understand the age of the equipment and maintenance records, and it is best to consult a professional evaluation.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier(Please click the link→) :second-hand pipe mill
Wechat: 13392281699
Email: zty@usedpipemill.com
Company address:No. A99, East Lecong Avenue, Lecong Town, Foshan City, Guangdong Province