Influence of annealing temperature on the performance of used welded pipe equipments
- Sort:Information
- Auth:
- Source:
- Release time:2023-01-03 11:30
- Pvs:
【概要描述】We know that the welding process of used welded pipe equipments will cause work hardening and welding stress during the forming and welding process. If the annealing temperature is low, the stress and hardening cannot be fully eliminated, so the strength of the welded pipe after annealing is high but the plasticity is poor. With the increase of the annealing temperature, the stress and hardening are gradually eliminated, so that the strength of the welded pipe is reduced and the plasticity is improved.
Influence of annealing temperature on the performance of used welded pipe equipments
【概要描述】We know that the welding process of used welded pipe equipments will cause work hardening and welding stress during the forming and welding process. If the annealing temperature is low, the stress and hardening cannot be fully eliminated, so the strength of the welded pipe after annealing is high but the plasticity is poor. With the increase of the annealing temperature, the stress and hardening are gradually eliminated, so that the strength of the welded pipe is reduced and the plasticity is improved.
- Sort:Information
- Auth:
- Source:
- Release time:2023-01-03 11:30
- Pvs:
The test material is ST14 cold-rolled strip produced by Baosteel, and the chemical composition is shown in Table 1.
We know that the welding process of used welded pipe equipments will cause work hardening and welding stress during the forming and welding process. If the annealing temperature is low, the stress and hardening cannot be fully eliminated, so the strength of the welded pipe after annealing is high but the plasticity is poor. With the increase of the annealing temperature, the stress and hardening are gradually eliminated, so that the strength of the welded pipe is reduced and the plasticity is improved.
But why does the plasticity start to decrease when the annealing temperature exceeds 800℃? From the iron-carbon phase diagram, we know that in this temperature range, the material is in the two-phase region of ferrite and austenite, and the original structure is partially transformed into austenite, but some ferrite has not been transformed. It can be known from the calculation that about 10% of the cold deformation of the experimental material occurs during the forming of the welded pipe; due to the small degree of cold deformation, the material rarely recrystallizes during annealing. These untransformed ferrites grow up during the annealing process, and the higher the temperature, the coarser the grains, and these coarse ferrite grains remain after annealing and cooling. On the other hand, the austenite formed by heating to a high temperature forms fine ferrite grains after cooling, which in turn causes uneven grain size, thereby reducing both strength and plasticity.
When the annealing temperature is 920℃, the welded pipe has good strength and plasticity at the same time. During the welding process of used welded pipe equipments, not only a small amount of unbalanced weld structure such as martensite is formed in the weld, but also the grains in the heat-affected zone are coarse, which all have an adverse effect on the performance. Only by heating to a temperature above Ac3 to make the structure all austenitic can these effects be eliminated, so that the structure of the weld and the base metal tends to be consistent, that is, a fine structure is obtained, thereby improving the mechanical properties of the welded pipe.
Problems that should be paid attention to in production
If the user requires the welded pipe to have good plasticity, but does not require too high strength, we can use the temperature between 700 ~ 800℃ for continuous annealing. In this case, the temperature range is wide, and it is easy to control the production process. .
If the user requires the welded pipe to have high strength and good plasticity at the same time, then annealing between 700 and 800℃ cannot meet the requirements. Because in the high-frequency welding process, due to the combined effect of skin effect, proximity effect and heat conduction, the peak temperature of welding thermal cycle is distributed in gradient at the opening edge of the tube blank, and melting zone, partial melting zone and overheating structure zone appear. feature area. Therefore, the unbalanced structure and coarse structure around the weld have adverse effects on the performance of the welded pipe; to eliminate these effects, the heat treatment temperature must be increased to above Ac3. But the temperature should not be too high, otherwise the performance will deteriorate.
This requires that the annealing temperature be strictly controlled in the actual production process of used welded pipe equipments, so that the annealing temperature is guaranteed to be around 920℃. On the other hand, fast cooling is required in the initial stage of cooling, which requires the circulating water to have sufficient cooling capacity to ensure a uniform and refined structure after heat treatment, thereby ensuring the quality of the product.
The experiment was carried out in a continuous annealing furnace, and the experimental results are shown in the figure below. It can be seen that when the annealing temperature is low, the strength of the sample is high, but the plasticity is poor. With the increase of annealing temperature, the tensile strength decreased gradually and the elongation increased continuously, which was mainly because the stress and hardening in the welded pipe were gradually eliminated during the annealing process. But after the annealing temperature exceeds 800℃, not only the strength continues to decrease, but also the elongation begins to decrease.
In conclusion
When the used welded pipe equipments are used to make pipes, if the welded pipe is required to have good plasticity and general strength, the temperature between 700 and 800℃ can be used. However, when the welded pipe is required to have high strength and good plasticity at the same time, it is recommended to use a temperature of 920℃ and make the water temperature of the cooling water tank lower to ensure a certain cooling rate.
More News
Time of issue : 2024-08-25
High frequency welded pipe machine is widely used in modern industry, especially in the pipe manufacturing industry. It is highly favored by users for its high efficiency and precision. In order to better understand and master this technology, this article will use the keyword "second-hand welded pipe machine" and combine it with practical applications to analyze the seven key factors of its effective power output.
Firstly, we need to clarify the definition of 'second-hand welded pipe machine'. Second hand welded pipe machine refers to equipment that has been used but has been repaired and debugged before being put back into use. Due to its newer production technology and lower purchasing costs, it has become an ideal choice for many small and medium-sized enterprises. However, understanding the influencing factors of power output issues that arise during use, especially in high-frequency and high-intensity operating environments, is crucial.
1. The aging degree of the equipment itself: The components of the second-hand welding pipe machine will wear and age to varying degrees over time, which directly affects the stability of its power output. The maintenance and regular inspection of equipment can reduce this impact.
2. Operating environment: Factors such as humidity, temperature, and electromagnetic interference also have a significant impact on the operation of second-hand welded pipe machines. Maintaining a good working environment is crucial for the effective power output of equipment.
3. Debugging and Calibration: Before the second-hand welded pipe machine is put back into use, it needs to undergo strict debugging and calibration to ensure that all parameters reach their optimal state. This has a significant impact on the stability and power output of the device.
4. Operational skills: Proficient operational skills are the key to ensuring the efficient operation of second-hand welded pipe machines. Familiar with device characteristics and able to flexibly adjust operating parameters can significantly improve power output efficiency.
5. Power quality: Unstable power supply can cause fluctuations in the power output of second-hand welded pipe machines. The use of high-quality power equipment to ensure stable voltage and current is the foundation for ensuring the normal operation of the equipment.
6. Maintenance: Regular maintenance can effectively extend the service life of second-hand welded pipe machines and help stabilize power output. During maintenance, key parts such as welding joints, cooling systems, and electrical components should be carefully inspected.
7. Load adaptability: The power output of a second-hand welded pipe machine is not only affected by the equipment itself, but also by its matching with the load. Appropriate load distribution and reasonable production scheduling can comprehensively improve the operational efficiency of equipment.
In summary, a comprehensive understanding and mastery of the seven key factors mentioned above can significantly improve the effective power output of second-hand high-frequency welded pipe machines, extend equipment life, and lay a solid foundation for enterprises to save costs and improve production efficiency. Mastering these key points will undoubtedly result in twice the result with half the effort when choosing and using a second-hand welded pipe machine.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier(Please click the link→) :second-hand pipe mill
High frequency welded pipe machine is widely used in modern industry, especially in the pipe manufacturing industry. It is highly favored by users for its high efficiency and precision. In order to better understand and master this technology, this article will use the keyword "second-hand welded pipe machine" and combine it with practical applications to analyze the seven key factors of its effective power output.
Firstly, we need to clarify the definition of 'second-hand welded pipe machine'. Second hand welded pipe machine refers to equipment that has been used but has been repaired and debugged before being put back into use. Due to its newer production technology and lower purchasing costs, it has become an ideal choice for many small and medium-sized enterprises. However, understanding the influencing factors of power output issues that arise during use, especially in high-frequency and high-intensity operating environments, is crucial.
1. The aging degree of the equipment itself: The components of the second-hand welding pipe machine will wear and age to varying degrees over time, which directly affects the stability of its power output. The maintenance and regular inspection of equipment can reduce this impact.
2. Operating environment: Factors such as humidity, temperature, and electromagnetic interference also have a significant impact on the operation of second-hand welded pipe machines. Maintaining a good working environment is crucial for the effective power output of equipment.
3. Debugging and Calibration: Before the second-hand welded pipe machine is put back into use, it needs to undergo strict debugging and calibration to ensure that all parameters reach their optimal state. This has a significant impact on the stability and power output of the device.
4. Operational skills: Proficient operational skills are the key to ensuring the efficient operation of second-hand welded pipe machines. Familiar with device characteristics and able to flexibly adjust operating parameters can significantly improve power output efficiency.
5. Power quality: Unstable power supply can cause fluctuations in the power output of second-hand welded pipe machines. The use of high-quality power equipment to ensure stable voltage and current is the foundation for ensuring the normal operation of the equipment.
6. Maintenance: Regular maintenance can effectively extend the service life of second-hand welded pipe machines and help stabilize power output. During maintenance, key parts such as welding joints, cooling systems, and electrical components should be carefully inspected.
7. Load adaptability: The power output of a second-hand welded pipe machine is not only affected by the equipment itself, but also by its matching with the load. Appropriate load distribution and reasonable production scheduling can comprehensively improve the operational efficiency of equipment.
In summary, a comprehensive understanding and mastery of the seven key factors mentioned above can significantly improve the effective power output of second-hand high-frequency welded pipe machines, extend equipment life, and lay a solid foundation for enterprises to save costs and improve production efficiency. Mastering these key points will undoubtedly result in twice the result with half the effort when choosing and using a second-hand welded pipe machine.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier(Please click the link→) :second-hand pipe mill
Time of issue : 2024-08-24
Product feature introduction
Economical and cost-effective
Firstly, the price of second-hand welded pipe machines is relatively low, which is their most intuitive advantage. For small and medium-sized enterprises, purchasing second-hand equipment can effectively reduce initial investment costs while ensuring the basic functions and production efficiency of the equipment. This makes second-hand square tube machines highly competitive and cost-effective in the market.
Multi functional and easy to maintain
Another major selling point of second-hand welded pipe machines is their versatility. After appropriate adjustments and maintenance, these machines can produce steel pipes of different specifications and shapes to meet diverse market demands. In addition, the maintenance cost of second-hand equipment is usually lower because at the time of purchase, suppliers often provide detailed usage records and maintenance guidelines for the equipment, making it easier for users to perform daily maintenance and repair minor faults.
The issue of 'non square' in the adjustment process
In the process of using a second-hand square tube machine to produce square and rectangular tubes, a common problem is the phenomenon of "square and rectangular tubes not being square". Specifically, this means that the produced square or rectangular pipes have uneven edges, angles, or lengths on each side, which can affect the quality and aesthetics of the product. The main reasons for this problem are improper machine tool parameter settings, roller wear, and differences in material quality.
Correction method of vertical roller
In order to solve the problem of "non square", the use of standing rollers is particularly important. Vertical roller is a tool used to adjust the shape of pipes. By setting the pressure and position of the vertical roller reasonably, the formed square tube can be calibrated to meet the standard requirements in terms of appearance. In the specific operation, the staff need to gradually adjust the angle and force of the vertical roller according to the actual deviation of the square tube, until the various dimensions of the square tube meet the standards.
Application scenarios and instance analysis
The second-hand welded pipe machine is not only suitable for standardized production, but also meets personalized customization needs. Taking construction sites and pipeline installation projects as examples, these fields often require steel pipes of different sizes and shapes. By adjusting the vertical rollers, the second-hand welded pipe machine can quickly produce square and rectangular pipes that meet specific requirements, greatly improving production efficiency and product quality.
Overall, second-hand square tube machines have become an ideal choice in the market due to their affordability, versatility, and ease of maintenance. By setting up and using vertical rollers reasonably, it is possible to effectively address the issue of "non square" in production and ensure product quality. These unique selling points not only make second-hand welded pipe machines shine in industrial manufacturing, but also bring significant economic benefits to enterprises.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier(Please click the link→) :second-hand pipe mill
Product feature introduction
Economical and cost-effective
Firstly, the price of second-hand welded pipe machines is relatively low, which is their most intuitive advantage. For small and medium-sized enterprises, purchasing second-hand equipment can effectively reduce initial investment costs while ensuring the basic functions and production efficiency of the equipment. This makes second-hand square tube machines highly competitive and cost-effective in the market.
Multi functional and easy to maintain
Another major selling point of second-hand welded pipe machines is their versatility. After appropriate adjustments and maintenance, these machines can produce steel pipes of different specifications and shapes to meet diverse market demands. In addition, the maintenance cost of second-hand equipment is usually lower because at the time of purchase, suppliers often provide detailed usage records and maintenance guidelines for the equipment, making it easier for users to perform daily maintenance and repair minor faults.
The issue of 'non square' in the adjustment process
In the process of using a second-hand square tube machine to produce square and rectangular tubes, a common problem is the phenomenon of "square and rectangular tubes not being square". Specifically, this means that the produced square or rectangular pipes have uneven edges, angles, or lengths on each side, which can affect the quality and aesthetics of the product. The main reasons for this problem are improper machine tool parameter settings, roller wear, and differences in material quality.
Correction method of vertical roller
In order to solve the problem of "non square", the use of standing rollers is particularly important. Vertical roller is a tool used to adjust the shape of pipes. By setting the pressure and position of the vertical roller reasonably, the formed square tube can be calibrated to meet the standard requirements in terms of appearance. In the specific operation, the staff need to gradually adjust the angle and force of the vertical roller according to the actual deviation of the square tube, until the various dimensions of the square tube meet the standards.
Application scenarios and instance analysis
The second-hand welded pipe machine is not only suitable for standardized production, but also meets personalized customization needs. Taking construction sites and pipeline installation projects as examples, these fields often require steel pipes of different sizes and shapes. By adjusting the vertical rollers, the second-hand welded pipe machine can quickly produce square and rectangular pipes that meet specific requirements, greatly improving production efficiency and product quality.
Overall, second-hand square tube machines have become an ideal choice in the market due to their affordability, versatility, and ease of maintenance. By setting up and using vertical rollers reasonably, it is possible to effectively address the issue of "non square" in production and ensure product quality. These unique selling points not only make second-hand welded pipe machines shine in industrial manufacturing, but also bring significant economic benefits to enterprises.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier(Please click the link→) :second-hand pipe mill
Wechat: 13392281699
Email: zty@usedpipemill.com
Company address:No. A99, East Lecong Avenue, Lecong Town, Foshan City, Guangdong Province