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How to improve the lubrication mechanism of the used round tube forming machines flying saw (2)
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【概要描述】In view of the problem of insufficient lubrication of the used round tube forming machines flying saw saw car, we have 4 methods to improve it. These four methods are based on the improvement of the oil injection system, the improvement of the selection of gear and rack materials, the improvement of the selection of lubricants, and the improvement of the daily maintenance of the lubrication mechanism.
How to improve the lubrication mechanism of the used round tube forming machines flying saw (2)
【概要描述】In view of the problem of insufficient lubrication of the used round tube forming machines flying saw saw car, we have 4 methods to improve it. These four methods are based on the improvement of the oil injection system, the improvement of the selection of gear and rack materials, the improvement of the selection of lubricants, and the improvement of the daily maintenance of the lubrication mechanism.
- Sort：Information
- Auth:
- Source:
- Release time：2022-03-30 11:30
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Detail
In view of the problem of insufficient lubrication of the used round tube forming machines flying saw saw car, we have 4 methods to improve it. These four methods are based on the improvement of the oil injection system, the improvement of the selection of gear and rack materials, the improvement of the selection of lubricants, and the improvement of the daily maintenance of the lubrication mechanism.
Improvement of gear and rack material selection
At present, the material of gears and racks is mostly 45 steel, which is high-quality carbon structural steel, which is easy to cut, but has low surface hardness and is not wear-resistant; while Cr in 40Cr steel can improve the quenching of steel during heat treatment. The mechanical properties such as strength, hardness and impact toughness of 40Cr after quenching (or quenching and tempering) are obviously higher than those of 45 steel. Normalizing can promote the spheroidization of the 40Cr steel structure and improve the cutting performance of the blank. When the hardness is 174-229HBW, the relative machinability is 60%. Tempered at 550～570℃, 40Cr steel has the best comprehensive mechanical properties. After quenching and tempering and high-frequency surface quenching, 40Cr steel can be used to manufacture parts with high surface hardness and good wear resistance without impact. 40Cr steel has good low temperature impact toughness and low notch sensitivity, and has good comprehensive mechanical properties. Although the market price of 40Cr steel is slightly higher than that of 45 steel, considering the reliability of equipment and the comprehensive benefits of production, the author selects 40Cr steel as the material for making gears and racks of flying saws.
Improved lubricant selection
The selection principle of lubricant should refer to the performance of lubricating material, load size and load characteristics, moving speed, working temperature, surrounding environment, structural characteristics and lubrication method of friction pair. After the technical improvement, the material of the gear and rack of the flying saw is 40Cr. The lubrication of gears and racks is by spraying lubricating oil.
Based on the above factors, industrial gear oil 220 is selected as the lubricant for the technical improvement of the used round tube forming machines. Industrial gear oil 220 has a kinematic viscosity of 189-242mm2/s (40°C), which not only has good anti-wear, load-resistant performance and suitable viscosity, but also has good thermal oxidation stability, anti-foaming, water separation performance and anti-corrosion properties. The rust performance can prevent tooth surface wear, abrasion, sintering and prolong its service life and improve the transmission power efficiency. The lubricant is fully capable of lubricating the friction surface between the gear and rack of the saw car.
Improvement of daily maintenance of lubricating mechanism
The lubrication mechanism provides good lubrication for the saw car. In order to make the lubrication mechanism work smoothly and reliably, daily maintenance and maintenance should be done well.
(1) Maintenance of gear oil pump. The gear pump should be inspected and maintained frequently during use. Care should be taken during disassembly and inspection of the gear pump to avoid damage to the equipment parts, and each part should be preserved and kept clean; the dismantled parts should be inspected in detail , Do non-destructive testing of the gear, no cracks are allowed, the conicity of the journal is qualified, the surface must not have scratches, and the end cover, bracket, and pump body must not have obvious defects; adjust the end face of the gear and the end cover and bracket during assembly. (adjusted by changing the thickness of the sealing gasket between the end cover, the bracket and the pump body); when tightening the end cover bolts, the applied force is symmetrical and even, and the rotor is moved while tightening. When it does not move, the bolts should be loosened and tightened; when adding packing or oil seal, the rotor should be moved while tightening the gland, and it should not be too tight.
(2) Maintenance of electrical appliances and lines. Always check whether the power cord, internal wiring, plug and switch are in good condition, whether the insulation resistance is normal, whether the brush tail seat is loose, the commutator and the brush are in good contact, whether there is an open circuit in the armature winding and stator winding, bearings and rotating parts. damaged, etc.
(3) Maintenance of the oil filling pipeline. The oil injection pipeline used in this technical improvement is 6mm×0.8mm copper tube. The copper tube is hard in texture, not easy to corrode, and resistant to high temperature and high pressure, and can be used in a variety of environments. In the daily production process, the lubricating device should be checked frequently for running, running, dripping and leaking. Once any bad condition is found, it should be repaired or replaced in time. The oil level of the oil storage box should be checked regularly, and the corresponding grade of lubricating oil should be filled if necessary.
Use these 4 methods to improve the lubrication mechanism of the used round tube forming machines flying saw, effectively solve the problem of insufficient lubrication of the used round pipe forming machine flying saw and saw car, and do a good job in mechanical equipment maintenance at the same time.
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Analysis of seven key factors affecting the effective power output of second-hand high-frequency welded pipe machines
Time of issue : 2024-08-25
High frequency welded pipe machine is widely used in modern industry, especially in the pipe manufacturing industry. It is highly favored by users for its high efficiency and precision. In order to better understand and master this technology, this article will use the keyword "second-hand welded pipe machine" and combine it with practical applications to analyze the seven key factors of its effective power output.
Firstly, we need to clarify the definition of 'second-hand welded pipe machine'. Second hand welded pipe machine refers to equipment that has been used but has been repaired and debugged before being put back into use. Due to its newer production technology and lower purchasing costs, it has become an ideal choice for many small and medium-sized enterprises. However, understanding the influencing factors of power output issues that arise during use, especially in high-frequency and high-intensity operating environments, is crucial.
1. The aging degree of the equipment itself: The components of the second-hand welding pipe machine will wear and age to varying degrees over time, which directly affects the stability of its power output. The maintenance and regular inspection of equipment can reduce this impact.
2. Operating environment: Factors such as humidity, temperature, and electromagnetic interference also have a significant impact on the operation of second-hand welded pipe machines. Maintaining a good working environment is crucial for the effective power output of equipment.
3. Debugging and Calibration: Before the second-hand welded pipe machine is put back into use, it needs to undergo strict debugging and calibration to ensure that all parameters reach their optimal state. This has a significant impact on the stability and power output of the device.
4. Operational skills: Proficient operational skills are the key to ensuring the efficient operation of second-hand welded pipe machines. Familiar with device characteristics and able to flexibly adjust operating parameters can significantly improve power output efficiency.
5. Power quality: Unstable power supply can cause fluctuations in the power output of second-hand welded pipe machines. The use of high-quality power equipment to ensure stable voltage and current is the foundation for ensuring the normal operation of the equipment.
6. Maintenance: Regular maintenance can effectively extend the service life of second-hand welded pipe machines and help stabilize power output. During maintenance, key parts such as welding joints, cooling systems, and electrical components should be carefully inspected.
7. Load adaptability: The power output of a second-hand welded pipe machine is not only affected by the equipment itself, but also by its matching with the load. Appropriate load distribution and reasonable production scheduling can comprehensively improve the operational efficiency of equipment.
In summary, a comprehensive understanding and mastery of the seven key factors mentioned above can significantly improve the effective power output of second-hand high-frequency welded pipe machines, extend equipment life, and lay a solid foundation for enterprises to save costs and improve production efficiency. Mastering these key points will undoubtedly result in twice the result with half the effort when choosing and using a second-hand welded pipe machine.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier：www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier（Please click the link→) :second-hand pipe mill
High frequency welded pipe machine is widely used in modern industry, especially in the pipe manufacturing industry. It is highly favored by users for its high efficiency and precision. In order to better understand and master this technology, this article will use the keyword "second-hand welded pipe machine" and combine it with practical applications to analyze the seven key factors of its effective power output.
Firstly, we need to clarify the definition of 'second-hand welded pipe machine'. Second hand welded pipe machine refers to equipment that has been used but has been repaired and debugged before being put back into use. Due to its newer production technology and lower purchasing costs, it has become an ideal choice for many small and medium-sized enterprises. However, understanding the influencing factors of power output issues that arise during use, especially in high-frequency and high-intensity operating environments, is crucial.
1. The aging degree of the equipment itself: The components of the second-hand welding pipe machine will wear and age to varying degrees over time, which directly affects the stability of its power output. The maintenance and regular inspection of equipment can reduce this impact.
2. Operating environment: Factors such as humidity, temperature, and electromagnetic interference also have a significant impact on the operation of second-hand welded pipe machines. Maintaining a good working environment is crucial for the effective power output of equipment.
3. Debugging and Calibration: Before the second-hand welded pipe machine is put back into use, it needs to undergo strict debugging and calibration to ensure that all parameters reach their optimal state. This has a significant impact on the stability and power output of the device.
4. Operational skills: Proficient operational skills are the key to ensuring the efficient operation of second-hand welded pipe machines. Familiar with device characteristics and able to flexibly adjust operating parameters can significantly improve power output efficiency.
5. Power quality: Unstable power supply can cause fluctuations in the power output of second-hand welded pipe machines. The use of high-quality power equipment to ensure stable voltage and current is the foundation for ensuring the normal operation of the equipment.
6. Maintenance: Regular maintenance can effectively extend the service life of second-hand welded pipe machines and help stabilize power output. During maintenance, key parts such as welding joints, cooling systems, and electrical components should be carefully inspected.
7. Load adaptability: The power output of a second-hand welded pipe machine is not only affected by the equipment itself, but also by its matching with the load. Appropriate load distribution and reasonable production scheduling can comprehensively improve the operational efficiency of equipment.
In summary, a comprehensive understanding and mastery of the seven key factors mentioned above can significantly improve the effective power output of second-hand high-frequency welded pipe machines, extend equipment life, and lay a solid foundation for enterprises to save costs and improve production efficiency. Mastering these key points will undoubtedly result in twice the result with half the effort when choosing and using a second-hand welded pipe machine.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier：www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier（Please click the link→) :second-hand pipe mill
Analysis of the problem of non squareness in the adjustment of square and rectangular tubes and the method of correcting vertical rollers
Time of issue : 2024-08-24
Product feature introduction
Economical and cost-effective
Firstly, the price of second-hand welded pipe machines is relatively low, which is their most intuitive advantage. For small and medium-sized enterprises, purchasing second-hand equipment can effectively reduce initial investment costs while ensuring the basic functions and production efficiency of the equipment. This makes second-hand square tube machines highly competitive and cost-effective in the market.
Multi functional and easy to maintain
Another major selling point of second-hand welded pipe machines is their versatility. After appropriate adjustments and maintenance, these machines can produce steel pipes of different specifications and shapes to meet diverse market demands. In addition, the maintenance cost of second-hand equipment is usually lower because at the time of purchase, suppliers often provide detailed usage records and maintenance guidelines for the equipment, making it easier for users to perform daily maintenance and repair minor faults.
The issue of 'non square' in the adjustment process
In the process of using a second-hand square tube machine to produce square and rectangular tubes, a common problem is the phenomenon of "square and rectangular tubes not being square". Specifically, this means that the produced square or rectangular pipes have uneven edges, angles, or lengths on each side, which can affect the quality and aesthetics of the product. The main reasons for this problem are improper machine tool parameter settings, roller wear, and differences in material quality.
Correction method of vertical roller
In order to solve the problem of "non square", the use of standing rollers is particularly important. Vertical roller is a tool used to adjust the shape of pipes. By setting the pressure and position of the vertical roller reasonably, the formed square tube can be calibrated to meet the standard requirements in terms of appearance. In the specific operation, the staff need to gradually adjust the angle and force of the vertical roller according to the actual deviation of the square tube, until the various dimensions of the square tube meet the standards.
Application scenarios and instance analysis
The second-hand welded pipe machine is not only suitable for standardized production, but also meets personalized customization needs. Taking construction sites and pipeline installation projects as examples, these fields often require steel pipes of different sizes and shapes. By adjusting the vertical rollers, the second-hand welded pipe machine can quickly produce square and rectangular pipes that meet specific requirements, greatly improving production efficiency and product quality.
Overall, second-hand square tube machines have become an ideal choice in the market due to their affordability, versatility, and ease of maintenance. By setting up and using vertical rollers reasonably, it is possible to effectively address the issue of "non square" in production and ensure product quality. These unique selling points not only make second-hand welded pipe machines shine in industrial manufacturing, but also bring significant economic benefits to enterprises.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier：www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier（Please click the link→) :second-hand pipe mill
Product feature introduction
Economical and cost-effective
Firstly, the price of second-hand welded pipe machines is relatively low, which is their most intuitive advantage. For small and medium-sized enterprises, purchasing second-hand equipment can effectively reduce initial investment costs while ensuring the basic functions and production efficiency of the equipment. This makes second-hand square tube machines highly competitive and cost-effective in the market.
Multi functional and easy to maintain
Another major selling point of second-hand welded pipe machines is their versatility. After appropriate adjustments and maintenance, these machines can produce steel pipes of different specifications and shapes to meet diverse market demands. In addition, the maintenance cost of second-hand equipment is usually lower because at the time of purchase, suppliers often provide detailed usage records and maintenance guidelines for the equipment, making it easier for users to perform daily maintenance and repair minor faults.
The issue of 'non square' in the adjustment process
In the process of using a second-hand square tube machine to produce square and rectangular tubes, a common problem is the phenomenon of "square and rectangular tubes not being square". Specifically, this means that the produced square or rectangular pipes have uneven edges, angles, or lengths on each side, which can affect the quality and aesthetics of the product. The main reasons for this problem are improper machine tool parameter settings, roller wear, and differences in material quality.
Correction method of vertical roller
In order to solve the problem of "non square", the use of standing rollers is particularly important. Vertical roller is a tool used to adjust the shape of pipes. By setting the pressure and position of the vertical roller reasonably, the formed square tube can be calibrated to meet the standard requirements in terms of appearance. In the specific operation, the staff need to gradually adjust the angle and force of the vertical roller according to the actual deviation of the square tube, until the various dimensions of the square tube meet the standards.
Application scenarios and instance analysis
The second-hand welded pipe machine is not only suitable for standardized production, but also meets personalized customization needs. Taking construction sites and pipeline installation projects as examples, these fields often require steel pipes of different sizes and shapes. By adjusting the vertical rollers, the second-hand welded pipe machine can quickly produce square and rectangular pipes that meet specific requirements, greatly improving production efficiency and product quality.
Overall, second-hand square tube machines have become an ideal choice in the market due to their affordability, versatility, and ease of maintenance. By setting up and using vertical rollers reasonably, it is possible to effectively address the issue of "non square" in production and ensure product quality. These unique selling points not only make second-hand welded pipe machines shine in industrial manufacturing, but also bring significant economic benefits to enterprises.
For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier：www.usedpipemill.com
JinYuJie-Used Pipe Mills Supplier（Please click the link→) :second-hand pipe mill
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Email: zty@usedpipemill.com
Company address:No. A99, East Lecong Avenue, Lecong Town, Foshan City, Guangdong Province
Wechat: 13392281699
Email: zty@usedpipemill.com
Company address:No. A99, East Lecong Avenue, Lecong Town, Foshan City, Guangdong Province
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