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How to correctly choose the induction coil of high frequency welded pipe equipment

How to correctly choose the induction coil of high frequency welded pipe equipment

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  • Release time:2022-07-14 11:30
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【概要描述】Correct selection of induction coils is important for maximum welding efficiency The process parameters of high frequency welded pipe equipment production include welding speed (unit speed), welding temperature (high-frequency power), welding current (high-frequency frequency), extrusion force (die design and material), opening V angle, inductor (material of the coil, winding direction, position) and size and position of the resistor (bar magnet).

How to correctly choose the induction coil of high frequency welded pipe equipment

【概要描述】Correct selection of induction coils is important for maximum welding efficiency
The process parameters of high frequency welded pipe equipment production include welding speed (unit speed), welding temperature (high-frequency power), welding current (high-frequency frequency), extrusion force (die design and material), opening V angle, inductor (material of the coil, winding direction, position) and size and position of the resistor (bar magnet).

  • Sort:Information
  • Auth:
  • Source:
  • Release time:2022-07-14 11:30
  • Pvs:
Detail

Correct selection of induction coils is important for maximum welding efficiency

The process parameters of high frequency welded pipe equipment production include welding speed (unit speed), welding temperature (high-frequency power), welding current (high-frequency frequency), extrusion force (die design and material), opening V angle, inductor (material of the coil, winding direction, position) and size and position of the resistor (bar magnet).

 

High frequency welded pipe equipment

 

The distance A between the coil and the squeeze roll depends on the design of the rolling mill and the diameter of the squeeze roll. The smaller the A, the better, and it is best not to exceed the diameter of the tube, as shown in the figure above.

 

The inner diameter of the coil and its length should be equal and about 20% larger than the pipe diameter

 

High frequency welded pipe equipment

 

High frequency (steady and continuous) power, welding speed, welding extrusion force and opening V angle are the most important process parameters, which must be reasonably matched, otherwise the welding quality will be affected.

If the speed is too high or too low, it will cause low temperature weld impermeability and high temperature overburning, and the weld will crack after flattening.

 

When the extrusion force of the high frequency welded pipe equipment is insufficient, the edge metals to be welded cannot be completely pressed together, the residual impurities in the weld are not easily discharged, and the strength is reduced. When the extrusion force is too large, the metal flow angle increases, the residue is easily discharged, the heat affected zone is narrowed, and the welding quality is improved. However, if the pressure is too high, it will cause large sparks and spatters, causing the molten oxide and part of the metal-plastic layer to be squeezed out, and the weld will become thinner after being scratched, thereby reducing the strength of the weld. Appropriate extrusion force is an important prerequisite for ensuring welding quality.

 

The opening angle is too large, which reduces the high frequency proximity effect, increases the power loss, and reduces the soldering temperature. If the welding speed is constant, there will be no penetration; if the opening angle is too small, the welding current will be unstable and a small spatter will occur at the pinch point.

The induction coil is an important part of the production of high frequency welded pipe equipment, and the gap between it and the pipe blank and the width of the opening have a great impact on the welding quality.

 

The gap between the induction coil and the tube blank is too large, resulting in a sharp drop in the inductance efficiency;

If the gap between the induction coil and the tube blank is too small, it is easy to generate electric discharge between the coil and the tube blank, and it is also easy to be damaged by the moving tube blank.

 

If the width of the induction coil is too large, the welding temperature of the butt edge of the tube blank will be reduced. If the welding speed is fast, false welding and cracking are likely to occur after straightening.

 

Our company has many brands and wide resources, there is always one suitable for you. You only need to inform us of your pipe manufacturing needs, and our company will provide you with used welded pipe equipment that really suits your needs. Welcome new and old customers to come to consult and order.

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Analysis of seven key factors affecting the effective power output of second-hand high-frequency welded pipe machines
Analysis of seven key factors affecting the effective power output of second-hand high-frequency welded pipe machines
Product feature introduction
High frequency welded pipe machine is widely used in modern industry, especially in the pipe manufacturing industry. It is highly favored by users for its high efficiency and precision. In order to better understand and master this technology, this article will use the keyword "second-hand welded pipe machine" and combine it with practical applications to analyze the seven key factors of its effective power output.
Firstly, we need to clarify the definition of 'second-hand welded pipe machine'. Second hand welded pipe machine refers to equipment that has been used but has been repaired and debugged before being put back into use. Due to its newer production technology and lower purchasing costs, it has become an ideal choice for many small and medium-sized enterprises. However, understanding the influencing factors of power output issues that arise during use, especially in high-frequency and high-intensity operating environments, is crucial.


1. The aging degree of the equipment itself: The components of the second-hand welding pipe machine will wear and age to varying degrees over time, which directly affects the stability of its power output. The maintenance and regular inspection of equipment can reduce this impact.
2. Operating environment: Factors such as humidity, temperature, and electromagnetic interference also have a significant impact on the operation of second-hand welded pipe machines. Maintaining a good working environment is crucial for the effective power output of equipment.
3. Debugging and Calibration: Before the second-hand welded pipe machine is put back into use, it needs to undergo strict debugging and calibration to ensure that all parameters reach their optimal state. This has a significant impact on the stability and power output of the device.
4. Operational skills: Proficient operational skills are the key to ensuring the efficient operation of second-hand welded pipe machines. Familiar with device characteristics and able to flexibly adjust operating parameters can significantly improve power output efficiency.
5. Power quality: Unstable power supply can cause fluctuations in the power output of second-hand welded pipe machines. The use of high-quality power equipment to ensure stable voltage and current is the foundation for ensuring the normal operation of the equipment.
6. Maintenance: Regular maintenance can effectively extend the service life of second-hand welded pipe machines and help stabilize power output. During maintenance, key parts such as welding joints, cooling systems, and electrical components should be carefully inspected.
7. Load adaptability: The power output of a second-hand welded pipe machine is not only affected by the equipment itself, but also by its matching with the load. Appropriate load distribution and reasonable production scheduling can comprehensively improve the operational efficiency of equipment.
In summary, a comprehensive understanding and mastery of the seven key factors mentioned above can significantly improve the effective power output of second-hand high-frequency welded pipe machines, extend equipment life, and lay a solid foundation for enterprises to save costs and improve production efficiency. Mastering these key points will undoubtedly result in twice the result with half the effort when choosing and using a second-hand welded pipe machine.



For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com

JinYuJie-Used Pipe Mills Supplier(Please click the link→) :second-hand pipe mill

 

Detail
Product feature introduction
High frequency welded pipe machine is widely used in modern industry, especially in the pipe manufacturing industry. It is highly favored by users for its high efficiency and precision. In order to better understand and master this technology, this article will use the keyword "second-hand welded pipe machine" and combine it with practical applications to analyze the seven key factors of its effective power output.
Firstly, we need to clarify the definition of 'second-hand welded pipe machine'. Second hand welded pipe machine refers to equipment that has been used but has been repaired and debugged before being put back into use. Due to its newer production technology and lower purchasing costs, it has become an ideal choice for many small and medium-sized enterprises. However, understanding the influencing factors of power output issues that arise during use, especially in high-frequency and high-intensity operating environments, is crucial.


1. The aging degree of the equipment itself: The components of the second-hand welding pipe machine will wear and age to varying degrees over time, which directly affects the stability of its power output. The maintenance and regular inspection of equipment can reduce this impact.
2. Operating environment: Factors such as humidity, temperature, and electromagnetic interference also have a significant impact on the operation of second-hand welded pipe machines. Maintaining a good working environment is crucial for the effective power output of equipment.
3. Debugging and Calibration: Before the second-hand welded pipe machine is put back into use, it needs to undergo strict debugging and calibration to ensure that all parameters reach their optimal state. This has a significant impact on the stability and power output of the device.
4. Operational skills: Proficient operational skills are the key to ensuring the efficient operation of second-hand welded pipe machines. Familiar with device characteristics and able to flexibly adjust operating parameters can significantly improve power output efficiency.
5. Power quality: Unstable power supply can cause fluctuations in the power output of second-hand welded pipe machines. The use of high-quality power equipment to ensure stable voltage and current is the foundation for ensuring the normal operation of the equipment.
6. Maintenance: Regular maintenance can effectively extend the service life of second-hand welded pipe machines and help stabilize power output. During maintenance, key parts such as welding joints, cooling systems, and electrical components should be carefully inspected.
7. Load adaptability: The power output of a second-hand welded pipe machine is not only affected by the equipment itself, but also by its matching with the load. Appropriate load distribution and reasonable production scheduling can comprehensively improve the operational efficiency of equipment.
In summary, a comprehensive understanding and mastery of the seven key factors mentioned above can significantly improve the effective power output of second-hand high-frequency welded pipe machines, extend equipment life, and lay a solid foundation for enterprises to save costs and improve production efficiency. Mastering these key points will undoubtedly result in twice the result with half the effort when choosing and using a second-hand welded pipe machine.



For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com

JinYuJie-Used Pipe Mills Supplier(Please click the link→) :second-hand pipe mill

 

Analysis of the problem of non squareness in the adjustment of square and rectangular tubes and the method of correcting vertical rollers
Analysis of the problem of non squareness in the adjustment of square and rectangular tubes and the method of correcting vertical rollers
In the field of industrial manufacturing, second-hand welded pipe machines have gradually become important equipment in enterprise production due to their significant characteristics of affordability and multifunctionality. This article will focus on introducing the unique selling points of second-hand square tube machines, and explore the common problem of "non squareness" in the production process of square and rectangular tubes, as well as the method of correction through vertical rollers.
Product feature introduction


Economical and cost-effective
Firstly, the price of second-hand welded pipe machines is relatively low, which is their most intuitive advantage. For small and medium-sized enterprises, purchasing second-hand equipment can effectively reduce initial investment costs while ensuring the basic functions and production efficiency of the equipment. This makes second-hand square tube machines highly competitive and cost-effective in the market.
Multi functional and easy to maintain
Another major selling point of second-hand welded pipe machines is their versatility. After appropriate adjustments and maintenance, these machines can produce steel pipes of different specifications and shapes to meet diverse market demands. In addition, the maintenance cost of second-hand equipment is usually lower because at the time of purchase, suppliers often provide detailed usage records and maintenance guidelines for the equipment, making it easier for users to perform daily maintenance and repair minor faults.
The issue of 'non square' in the adjustment process
In the process of using a second-hand square tube machine to produce square and rectangular tubes, a common problem is the phenomenon of "square and rectangular tubes not being square". Specifically, this means that the produced square or rectangular pipes have uneven edges, angles, or lengths on each side, which can affect the quality and aesthetics of the product. The main reasons for this problem are improper machine tool parameter settings, roller wear, and differences in material quality.
Correction method of vertical roller
In order to solve the problem of "non square", the use of standing rollers is particularly important. Vertical roller is a tool used to adjust the shape of pipes. By setting the pressure and position of the vertical roller reasonably, the formed square tube can be calibrated to meet the standard requirements in terms of appearance. In the specific operation, the staff need to gradually adjust the angle and force of the vertical roller according to the actual deviation of the square tube, until the various dimensions of the square tube meet the standards.
Application scenarios and instance analysis
The second-hand welded pipe machine is not only suitable for standardized production, but also meets personalized customization needs. Taking construction sites and pipeline installation projects as examples, these fields often require steel pipes of different sizes and shapes. By adjusting the vertical rollers, the second-hand welded pipe machine can quickly produce square and rectangular pipes that meet specific requirements, greatly improving production efficiency and product quality.
Overall, second-hand square tube machines have become an ideal choice in the market due to their affordability, versatility, and ease of maintenance. By setting up and using vertical rollers reasonably, it is possible to effectively address the issue of "non square" in production and ensure product quality. These unique selling points not only make second-hand welded pipe machines shine in industrial manufacturing, but also bring significant economic benefits to enterprises.



For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com

JinYuJie-Used Pipe Mills Supplier(Please click the link→) :second-hand pipe mill

 

Detail
In the field of industrial manufacturing, second-hand welded pipe machines have gradually become important equipment in enterprise production due to their significant characteristics of affordability and multifunctionality. This article will focus on introducing the unique selling points of second-hand square tube machines, and explore the common problem of "non squareness" in the production process of square and rectangular tubes, as well as the method of correction through vertical rollers.
Product feature introduction


Economical and cost-effective
Firstly, the price of second-hand welded pipe machines is relatively low, which is their most intuitive advantage. For small and medium-sized enterprises, purchasing second-hand equipment can effectively reduce initial investment costs while ensuring the basic functions and production efficiency of the equipment. This makes second-hand square tube machines highly competitive and cost-effective in the market.
Multi functional and easy to maintain
Another major selling point of second-hand welded pipe machines is their versatility. After appropriate adjustments and maintenance, these machines can produce steel pipes of different specifications and shapes to meet diverse market demands. In addition, the maintenance cost of second-hand equipment is usually lower because at the time of purchase, suppliers often provide detailed usage records and maintenance guidelines for the equipment, making it easier for users to perform daily maintenance and repair minor faults.
The issue of 'non square' in the adjustment process
In the process of using a second-hand square tube machine to produce square and rectangular tubes, a common problem is the phenomenon of "square and rectangular tubes not being square". Specifically, this means that the produced square or rectangular pipes have uneven edges, angles, or lengths on each side, which can affect the quality and aesthetics of the product. The main reasons for this problem are improper machine tool parameter settings, roller wear, and differences in material quality.
Correction method of vertical roller
In order to solve the problem of "non square", the use of standing rollers is particularly important. Vertical roller is a tool used to adjust the shape of pipes. By setting the pressure and position of the vertical roller reasonably, the formed square tube can be calibrated to meet the standard requirements in terms of appearance. In the specific operation, the staff need to gradually adjust the angle and force of the vertical roller according to the actual deviation of the square tube, until the various dimensions of the square tube meet the standards.
Application scenarios and instance analysis
The second-hand welded pipe machine is not only suitable for standardized production, but also meets personalized customization needs. Taking construction sites and pipeline installation projects as examples, these fields often require steel pipes of different sizes and shapes. By adjusting the vertical rollers, the second-hand welded pipe machine can quickly produce square and rectangular pipes that meet specific requirements, greatly improving production efficiency and product quality.
Overall, second-hand square tube machines have become an ideal choice in the market due to their affordability, versatility, and ease of maintenance. By setting up and using vertical rollers reasonably, it is possible to effectively address the issue of "non square" in production and ensure product quality. These unique selling points not only make second-hand welded pipe machines shine in industrial manufacturing, but also bring significant economic benefits to enterprises.



For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com

JinYuJie-Used Pipe Mills Supplier(Please click the link→) :second-hand pipe mill

 

Analysis of the problem of non squareness in the adjustment of square and rectangular tubes by second-hand square tube machines and the method of correcting vertical rollers
Analysis of the problem of non squareness in the adjustment of square and rectangular tubes by second-hand square tube machines and the method of correcting vertical rollers
Innovation of intelligent heat treatment for welds: detailed explanation of online quenching+tempering (Q+T) technology
Innovation of intelligent heat treatment for welds: detailed explanation of online quenching+tempering (Q+T) technology
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