MENU

/
/
How to adjust the used square tube machines when the welded pipe is fully convex on all sides

How to adjust the used square tube machines when the welded pipe is fully convex on all sides

  • Sort:Information
  • Auth:
  • Source:
  • Release time:2021-11-27 11:30
  • Pvs:

【概要描述】In view of the reason that the used square tube machines is fully convex on all sides, the adjustment methods of four-sided convex, three-sided convex, two-sided convex, and single-sided convex are made respectively.

How to adjust the used square tube machines when the welded pipe is fully convex on all sides

【概要描述】In view of the reason that the used square tube machines is fully convex on all sides, the adjustment methods of four-sided convex, three-sided convex, two-sided convex, and single-sided convex are made respectively.

  • Sort:Information
  • Auth:
  • Source:
  • Release time:2021-11-27 11:30
  • Pvs:
Detail

In view of the reason that the used square tube machines is fully convex on all sides, the adjustment methods of four-sided convex, three-sided convex, two-sided convex, and single-sided convex are made respectively.

 

Used square tube machines

 

For rectangular tubes that are convex on all sides, corresponding measures must be taken to eliminate them for specific reasons.

 

(1) Appropriately increase the cutting width. Especially when trial-manufacturing special-shaped pipes of new specifications, the width of the material used must be based on the principle of “narrowing width but not narrowing”.

 

(2) Strictly control the process margin of each section. So that there is sufficient sizing margin when entering the sizing section.

 

(3) Reasonably allocate the sizing allowance in the sizing section. It must be ensured that sufficient materials are available for the last three pass patterns at least.

 

(4) Anti-deformation pass should be used for the final deformation roller. According to the principle of over-correction, for the convex surface caused by hard material, thin material, wide side length, etc., the anti-deformation pass can be used to over-roll the convex pipe to ensure that the pipe surface just returns after leaving the pass. Bounce into a plane.

 

(5) Double plane hole type. That is to say, the final vertical roller and flat roller pass are all designed according to the flat pass. This method is more effective when deforming thick-walled rectangular tubes and is most used.

 

(6) Negative difference method. For the narrow material that has been drawn, the square tube can be adjusted according to the negative tolerance if the standard allows or the customer accepts, which is equivalent to increasing the bandwidth.

 

(7) Hole type repair. It is found that the hole type wears and becomes concave, which can be repaired for individual hole types that are severely worn; relatively speaking, the repair frequency of the last hole type is a little higher, but the repair amount is mostly small.

According to the above 7 methods, the method to adjust the tube of the used square tube machines is convex on all sides.

 

Convex on three sides. The reason is similar to the four-sided convex, so I won't repeat it.

 

Convex on both sides. Two-sided convex is divided into two types, namely adjacent convex and opposite convex.

The following table gives some basic reasons and adjustment measures for representative adjacent side convexity and opposite side convexity. (Double click to zoom in to view or save)

 

Used square tube machines

 

Single convex.

The one-sided convexity of the rectangular tube is not common in the oblique hole type. In essence, it is a kind of double-sided convexity that is hidden. Single-sided convexity mostly occurs on rectangular pipes produced with box-type pass and four-section arc disjoint pass.

 

The formation mechanism is different from the oblique exit hole. If the left side of the rectangular tube produced with four disjoint arc holes is convex, then one of the possible reasons is that the left side of the first upper and lower rollers has been pressed too much. Too much, resulting in a shorter left side when dividing the material.

 

In terms of adjustment convenience and flexibility, the four-section disjoint arc hole pattern is higher than the oblique hole pattern and the box hole pattern. The premise is to be familiar with the application and find the reason.

 

When adjusting the used square tube machines tube, the method of full convexity on all sides should be distinguished from the reason of single-sided convex, double-sided convex, three-sided convex, and four-sided convex.

 

Part of the content of this site comes from the Internet. This site only provides information storage. The copyright belongs to the original author. It does not bear the relevant legal responsibility and does not represent the views and positions of this site. Please contact and delete it if there is any infringement.

关键词:

More News

Analysis of seven key factors affecting the effective power output of second-hand high-frequency welded pipe machines
Analysis of seven key factors affecting the effective power output of second-hand high-frequency welded pipe machines
Product feature introduction
High frequency welded pipe machine is widely used in modern industry, especially in the pipe manufacturing industry. It is highly favored by users for its high efficiency and precision. In order to better understand and master this technology, this article will use the keyword "second-hand welded pipe machine" and combine it with practical applications to analyze the seven key factors of its effective power output.
Firstly, we need to clarify the definition of 'second-hand welded pipe machine'. Second hand welded pipe machine refers to equipment that has been used but has been repaired and debugged before being put back into use. Due to its newer production technology and lower purchasing costs, it has become an ideal choice for many small and medium-sized enterprises. However, understanding the influencing factors of power output issues that arise during use, especially in high-frequency and high-intensity operating environments, is crucial.


1. The aging degree of the equipment itself: The components of the second-hand welding pipe machine will wear and age to varying degrees over time, which directly affects the stability of its power output. The maintenance and regular inspection of equipment can reduce this impact.
2. Operating environment: Factors such as humidity, temperature, and electromagnetic interference also have a significant impact on the operation of second-hand welded pipe machines. Maintaining a good working environment is crucial for the effective power output of equipment.
3. Debugging and Calibration: Before the second-hand welded pipe machine is put back into use, it needs to undergo strict debugging and calibration to ensure that all parameters reach their optimal state. This has a significant impact on the stability and power output of the device.
4. Operational skills: Proficient operational skills are the key to ensuring the efficient operation of second-hand welded pipe machines. Familiar with device characteristics and able to flexibly adjust operating parameters can significantly improve power output efficiency.
5. Power quality: Unstable power supply can cause fluctuations in the power output of second-hand welded pipe machines. The use of high-quality power equipment to ensure stable voltage and current is the foundation for ensuring the normal operation of the equipment.
6. Maintenance: Regular maintenance can effectively extend the service life of second-hand welded pipe machines and help stabilize power output. During maintenance, key parts such as welding joints, cooling systems, and electrical components should be carefully inspected.
7. Load adaptability: The power output of a second-hand welded pipe machine is not only affected by the equipment itself, but also by its matching with the load. Appropriate load distribution and reasonable production scheduling can comprehensively improve the operational efficiency of equipment.
In summary, a comprehensive understanding and mastery of the seven key factors mentioned above can significantly improve the effective power output of second-hand high-frequency welded pipe machines, extend equipment life, and lay a solid foundation for enterprises to save costs and improve production efficiency. Mastering these key points will undoubtedly result in twice the result with half the effort when choosing and using a second-hand welded pipe machine.



For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com

JinYuJie-Used Pipe Mills Supplier(Please click the link→) :second-hand pipe mill

 

Detail
Product feature introduction
High frequency welded pipe machine is widely used in modern industry, especially in the pipe manufacturing industry. It is highly favored by users for its high efficiency and precision. In order to better understand and master this technology, this article will use the keyword "second-hand welded pipe machine" and combine it with practical applications to analyze the seven key factors of its effective power output.
Firstly, we need to clarify the definition of 'second-hand welded pipe machine'. Second hand welded pipe machine refers to equipment that has been used but has been repaired and debugged before being put back into use. Due to its newer production technology and lower purchasing costs, it has become an ideal choice for many small and medium-sized enterprises. However, understanding the influencing factors of power output issues that arise during use, especially in high-frequency and high-intensity operating environments, is crucial.


1. The aging degree of the equipment itself: The components of the second-hand welding pipe machine will wear and age to varying degrees over time, which directly affects the stability of its power output. The maintenance and regular inspection of equipment can reduce this impact.
2. Operating environment: Factors such as humidity, temperature, and electromagnetic interference also have a significant impact on the operation of second-hand welded pipe machines. Maintaining a good working environment is crucial for the effective power output of equipment.
3. Debugging and Calibration: Before the second-hand welded pipe machine is put back into use, it needs to undergo strict debugging and calibration to ensure that all parameters reach their optimal state. This has a significant impact on the stability and power output of the device.
4. Operational skills: Proficient operational skills are the key to ensuring the efficient operation of second-hand welded pipe machines. Familiar with device characteristics and able to flexibly adjust operating parameters can significantly improve power output efficiency.
5. Power quality: Unstable power supply can cause fluctuations in the power output of second-hand welded pipe machines. The use of high-quality power equipment to ensure stable voltage and current is the foundation for ensuring the normal operation of the equipment.
6. Maintenance: Regular maintenance can effectively extend the service life of second-hand welded pipe machines and help stabilize power output. During maintenance, key parts such as welding joints, cooling systems, and electrical components should be carefully inspected.
7. Load adaptability: The power output of a second-hand welded pipe machine is not only affected by the equipment itself, but also by its matching with the load. Appropriate load distribution and reasonable production scheduling can comprehensively improve the operational efficiency of equipment.
In summary, a comprehensive understanding and mastery of the seven key factors mentioned above can significantly improve the effective power output of second-hand high-frequency welded pipe machines, extend equipment life, and lay a solid foundation for enterprises to save costs and improve production efficiency. Mastering these key points will undoubtedly result in twice the result with half the effort when choosing and using a second-hand welded pipe machine.



For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com

JinYuJie-Used Pipe Mills Supplier(Please click the link→) :second-hand pipe mill

 

Analysis of the problem of non squareness in the adjustment of square and rectangular tubes and the method of correcting vertical rollers
Analysis of the problem of non squareness in the adjustment of square and rectangular tubes and the method of correcting vertical rollers
In the field of industrial manufacturing, second-hand welded pipe machines have gradually become important equipment in enterprise production due to their significant characteristics of affordability and multifunctionality. This article will focus on introducing the unique selling points of second-hand square tube machines, and explore the common problem of "non squareness" in the production process of square and rectangular tubes, as well as the method of correction through vertical rollers.
Product feature introduction


Economical and cost-effective
Firstly, the price of second-hand welded pipe machines is relatively low, which is their most intuitive advantage. For small and medium-sized enterprises, purchasing second-hand equipment can effectively reduce initial investment costs while ensuring the basic functions and production efficiency of the equipment. This makes second-hand square tube machines highly competitive and cost-effective in the market.
Multi functional and easy to maintain
Another major selling point of second-hand welded pipe machines is their versatility. After appropriate adjustments and maintenance, these machines can produce steel pipes of different specifications and shapes to meet diverse market demands. In addition, the maintenance cost of second-hand equipment is usually lower because at the time of purchase, suppliers often provide detailed usage records and maintenance guidelines for the equipment, making it easier for users to perform daily maintenance and repair minor faults.
The issue of 'non square' in the adjustment process
In the process of using a second-hand square tube machine to produce square and rectangular tubes, a common problem is the phenomenon of "square and rectangular tubes not being square". Specifically, this means that the produced square or rectangular pipes have uneven edges, angles, or lengths on each side, which can affect the quality and aesthetics of the product. The main reasons for this problem are improper machine tool parameter settings, roller wear, and differences in material quality.
Correction method of vertical roller
In order to solve the problem of "non square", the use of standing rollers is particularly important. Vertical roller is a tool used to adjust the shape of pipes. By setting the pressure and position of the vertical roller reasonably, the formed square tube can be calibrated to meet the standard requirements in terms of appearance. In the specific operation, the staff need to gradually adjust the angle and force of the vertical roller according to the actual deviation of the square tube, until the various dimensions of the square tube meet the standards.
Application scenarios and instance analysis
The second-hand welded pipe machine is not only suitable for standardized production, but also meets personalized customization needs. Taking construction sites and pipeline installation projects as examples, these fields often require steel pipes of different sizes and shapes. By adjusting the vertical rollers, the second-hand welded pipe machine can quickly produce square and rectangular pipes that meet specific requirements, greatly improving production efficiency and product quality.
Overall, second-hand square tube machines have become an ideal choice in the market due to their affordability, versatility, and ease of maintenance. By setting up and using vertical rollers reasonably, it is possible to effectively address the issue of "non square" in production and ensure product quality. These unique selling points not only make second-hand welded pipe machines shine in industrial manufacturing, but also bring significant economic benefits to enterprises.



For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com

JinYuJie-Used Pipe Mills Supplier(Please click the link→) :second-hand pipe mill

 

Detail
In the field of industrial manufacturing, second-hand welded pipe machines have gradually become important equipment in enterprise production due to their significant characteristics of affordability and multifunctionality. This article will focus on introducing the unique selling points of second-hand square tube machines, and explore the common problem of "non squareness" in the production process of square and rectangular tubes, as well as the method of correction through vertical rollers.
Product feature introduction


Economical and cost-effective
Firstly, the price of second-hand welded pipe machines is relatively low, which is their most intuitive advantage. For small and medium-sized enterprises, purchasing second-hand equipment can effectively reduce initial investment costs while ensuring the basic functions and production efficiency of the equipment. This makes second-hand square tube machines highly competitive and cost-effective in the market.
Multi functional and easy to maintain
Another major selling point of second-hand welded pipe machines is their versatility. After appropriate adjustments and maintenance, these machines can produce steel pipes of different specifications and shapes to meet diverse market demands. In addition, the maintenance cost of second-hand equipment is usually lower because at the time of purchase, suppliers often provide detailed usage records and maintenance guidelines for the equipment, making it easier for users to perform daily maintenance and repair minor faults.
The issue of 'non square' in the adjustment process
In the process of using a second-hand square tube machine to produce square and rectangular tubes, a common problem is the phenomenon of "square and rectangular tubes not being square". Specifically, this means that the produced square or rectangular pipes have uneven edges, angles, or lengths on each side, which can affect the quality and aesthetics of the product. The main reasons for this problem are improper machine tool parameter settings, roller wear, and differences in material quality.
Correction method of vertical roller
In order to solve the problem of "non square", the use of standing rollers is particularly important. Vertical roller is a tool used to adjust the shape of pipes. By setting the pressure and position of the vertical roller reasonably, the formed square tube can be calibrated to meet the standard requirements in terms of appearance. In the specific operation, the staff need to gradually adjust the angle and force of the vertical roller according to the actual deviation of the square tube, until the various dimensions of the square tube meet the standards.
Application scenarios and instance analysis
The second-hand welded pipe machine is not only suitable for standardized production, but also meets personalized customization needs. Taking construction sites and pipeline installation projects as examples, these fields often require steel pipes of different sizes and shapes. By adjusting the vertical rollers, the second-hand welded pipe machine can quickly produce square and rectangular pipes that meet specific requirements, greatly improving production efficiency and product quality.
Overall, second-hand square tube machines have become an ideal choice in the market due to their affordability, versatility, and ease of maintenance. By setting up and using vertical rollers reasonably, it is possible to effectively address the issue of "non square" in production and ensure product quality. These unique selling points not only make second-hand welded pipe machines shine in industrial manufacturing, but also bring significant economic benefits to enterprises.



For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com

JinYuJie-Used Pipe Mills Supplier(Please click the link→) :second-hand pipe mill

 

Analysis of the problem of non squareness in the adjustment of square and rectangular tubes by second-hand square tube machines and the method of correcting vertical rollers
Analysis of the problem of non squareness in the adjustment of square and rectangular tubes by second-hand square tube machines and the method of correcting vertical rollers
Innovation of intelligent heat treatment for welds: detailed explanation of online quenching+tempering (Q+T) technology
Innovation of intelligent heat treatment for welds: detailed explanation of online quenching+tempering (Q+T) technology
Contact information
Tel: +86-13392281699
Wechat: 13392281699
Email: zty@usedpipemill.com
Company address:No. A99, East Lecong Avenue, Lecong Town, Foshan City, Guangdong Province

Recommendation

Online Inquiry

留言应用名称:
底部留言
描述:

LINK

Contact Us

Tel (wechat): 13336487288
Wechat:+86 13336487288

WhatsApp:+86 13336487288
Email: zty@usedpipemill.com

Address: No. A99, Lecong Avenue East, Lecong Town, Foshan City, Guangdong Province

QRCODE

Copyright 0 2021 jinyujie. 粤ICP备13051810号 Powerby:  300.cn