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China used pipe welding machines, the key technology for the production of precision welded pipes—Formation and elimination of weld burrs

China used pipe welding machines, the key technology for the production of precision welded pipes—Formation and elimination of weld burrs

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  • Release time:2021-12-30 11:30
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【概要描述】China used pipe welding machines often consider many key technologies when producing precision welded pipes, such as ① quality requirements for raw materials, ② welded pipe forming process, ③ formation and removal of weld burrs, ④ weld heat treatment, ⑤ non-destructive testing, ⑥ correct Equipment requirements for welded pipe unit. For this reason, we introduce the formation and removal of weld burrs which should be considered in the production of precision welded pipes.

China used pipe welding machines, the key technology for the production of precision welded pipes—Formation and elimination of weld burrs

【概要描述】China used pipe welding machines often consider many key technologies when producing precision welded pipes, such as ① quality requirements for raw materials, ② welded pipe forming process, ③ formation and removal of weld burrs, ④ weld heat treatment, ⑤ non-destructive testing, ⑥ correct Equipment requirements for welded pipe unit. For this reason, we introduce the formation and removal of weld burrs which should be considered in the production of precision welded pipes.

  • Sort:Information
  • Auth:
  • Source:
  • Release time:2021-12-30 11:30
  • Pvs:
Detail

China used pipe welding machines often consider many key technologies when producing precision welded pipes, such as ① quality requirements for raw materials, ② welded pipe forming process, ③ formation and removal of weld burrs, ④ weld heat treatment, ⑤ non-destructive testing, ⑥ correct Equipment requirements for welded pipe unit. For this reason, we introduce the formation and removal of weld burrs which should be considered in the production of precision welded pipes.

 

Precision welded pipes are more accurate in geometric dimensions than general welded pipes, and the welds and inner and outer surfaces are of good quality, and the wall thickness is uniform. It can be used in equipment components directly or with a small amount of processing. It is widely used in chemical, textile machinery, aviation, instrumentation, automotive and other sectors.

 

China used pipe welding machines

 

When the welded pipe is made by the China used pipe welding machines, weld burrs will appear. So let's explore the formation and removal of weld burrs. Through the skin effect and proximity effect of the high-frequency current, the current is concentrated at the welding seam and heated to a molten state. When the squeezing roller is pressurized laterally, the squeezing force will cause the excess metal and oxide to accumulate on the upper part of the welding seam. The outer surface burr is formed; under the combined action of squeezing force and gravity, other excess metal and oxides sag on the inner side along the axis of the steel pipe to form inner burrs.

 

The width of the burr is usually about 0.5~3mm, and the height of the internal burr is uneven, usually 0.2~0.6mm, and the individual height can reach more than 1mm. The outer burr is generally removed by planing, while the inner burr has a small space in the steel pipe, which increases the difficulty of removal technology. Due to the existence of internal burrs, cracks, folds or scratches will be formed on the inner surface of the steel pipe when the steel pipe is subjected to cold drawing or cold rolling finishing. Therefore, for precision welded pipes, the internal surface quality requirements cannot be met without removing the internal burrs, and subsequent processing cannot be performed.

 

The external burr removal device has a planing knife and two planing knives. One planing knife needs to be stopped to change the knife, and two planing knives are used to remove the burrs, and the knife change does not need to be stopped. The technique of removing internal burrs is very difficult. Because the special device for removing internal burrs is inside the steel pipe, the working environment is very poor, invisible and intangible. It is affected by the accuracy of the strip steel, the accuracy of the unit equipment, the forming process, and the shape of the weld. Not guaranteed.

 

China used pipe welding machines

 

Removal of internal burrs is usually done on a continuous welded pipe production line, but off-line methods can also be used. There are mainly the following methods to remove internal burrs during the production of precision welded pipes with China used pipe welding machines:

 

Cutting method: This method uses a fixed blade or a rotating cutting head to cut the burrs.

Rolling method: This method uses a rolling device extending into the tube to plastically deform the inner burr and achieve the effect of reducing the height of the inner burr.

Oxidation method: At the beginning of steel pipe welding, use a vent nozzle to inject an oxygen stream into the inner welding seam, and use the welding residual heat of the welding seam to accelerate the oxidation of the inner burr and fall off under the air flow.

Drawing method: When the steel pipe passes through the mold, the burr inside the steel pipe is removed under the action of the annular blade of the floating plug.

 

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The cost efficiency of the second-hand high-frequency welded pipe machine is only 45% of that of the new welded pipe machine. The production line of the used welded pipe mills production line sold by our company includes a one-year extended warranty, free training, and lifelong technical support.
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It is recommended to arrange a technical team and decision-makers to conduct on-site inspections of the warehouse as soon as possible, select a second-hand welded pipe unit on site, in order to put it into production as soon as possible, create production capacity for the second-hand welded pipe production line, and achieve profitability.

more datail about this 140 enlarged 165 used tube mill line, please check here:

https://www.usedpipemill.com/product/Forever-Used-High-Frequency-Welding-Pipe-Making-Machie-of-%CE%A6140-Expand-to-%CE%A6165MM-221.html



For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier:www.usedpipemill.com

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The Role of Roller Conveyor Motors in Used Pipe Welding Machines
The Role of Roller Conveyor Motors in Used Pipe Welding Machines
The Role of Roller Conveyor Motors in Used Pipe Welding Machines
Used pipe welding machines refer to welding equipment that has been previously used and is resold, typically for producing welded steel pipes. In used pipe welding machines, the roller conveyor motor is a critical component whose role runs through the entire production process, directly affecting the equipment's operational efficiency, processing accuracy, and product quality. Below is an analysis of the main functions and importance of roller conveyor motors in used pipe welding machines.

1. Transporting Pipe Materials
The primary function of the roller conveyor motor is to drive the rollers, transporting pipe materials from one process to the next. During pipe welding production, the pipe material needs to go through multiple stages, including uncoiling, forming, welding, cooling, sizing, and cutting. The roller conveyor motor ensures smooth and continuous movement of the pipe material by controlling the rotation of the rollers, preventing jams or deviations.

2. Ensuring Production Continuity
In used pipe welding machines, the stable operation of the roller conveyor motor is key to ensuring production continuity. If the motor fails, it may cause interruptions in material transportation, affecting the efficiency of the entire production line. Therefore, the reliability and durability of the roller conveyor motor are particularly important, especially in used equipment, where regular maintenance and care are essential.

3. Controlling Pipe Material Speed
The roller conveyor motor controls the speed of the rollers through a speed regulation device, thereby adjusting the transportation speed of the pipe material. During the welding process, the transportation speed of the pipe material must match the welding speed to ensure weld quality. The precise control capability of the roller conveyor motor directly affects welding results and production efficiency.

4. Improving Processing Accuracy
The smooth operation of the roller conveyor motor helps reduce vibrations and deviations during material transportation, thereby improving processing accuracy. In used pipe welding machines, the performance of the roller conveyor motor may decline due to equipment aging, so regular inspection and maintenance are necessary to ensure its operational precision.

5. Adapting to Multiple Specifications
Roller conveyor motors are typically equipped with speed regulation functions, allowing them to adapt to the production of pipes with different specifications. For example, when producing thin-walled and thick-walled pipes, the motor needs to adjust its speed to meet different processing requirements. This flexibility enables used pipe welding machines to fulfill diverse production needs.

6. Energy Saving and Efficiency
Modern roller conveyor motors are often designed for high efficiency and energy savings, reducing energy consumption and improving production efficiency. In used pipe welding machines, if the motor is aging or its performance declines, energy consumption may increase. Therefore, it is recommended to upgrade or replace the motor to enhance the overall energy efficiency of the equipment.

7. Reducing Equipment Wear
The smooth operation of the roller conveyor motor can reduce wear on other components of the equipment. For instance, if the motor operates unstably, it may cause premature wear on rollers, bearings, and other parts, increasing maintenance costs. Thus, in used pipe welding machines, the condition of the roller conveyor motor directly impacts the equipment's service life.

8. Automation Control
In modern pipe welding production lines, roller conveyor motors are often integrated with PLCs (Programmable Logic Controllers) and sensors to achieve automated control. In used pipe welding machines, if the roller conveyor motor supports automation functions, it can significantly improve production efficiency and product quality.

9. Safety
The stable operation of the roller conveyor motor is also closely related to production safety. If the motor fails, it may lead to material pile-ups, equipment jams, or even injuries. Therefore, in used pipe welding machines, the safety of the roller conveyor motor cannot be overlooked.

10. Maintenance and Care
In used pipe welding machines, the maintenance of the roller conveyor motor is particularly important. Since the equipment has been used for a certain period, the motor's performance may have declined. Regularly checking the motor's insulation, lubrication, and operating temperature can extend its service life and ensure stable equipment operation.

Conclusion
The roller conveyor motor plays a vital role in used pipe welding machines, with its functions covering material transportation, speed control, processing accuracy, energy efficiency, and more. For used equipment, the condition of the roller conveyor motor directly affects the overall performance and production efficiency of the equipment. Therefore,
Detail
The Role of Roller Conveyor Motors in Used Pipe Welding Machines
Used pipe welding machines refer to welding equipment that has been previously used and is resold, typically for producing welded steel pipes. In used pipe welding machines, the roller conveyor motor is a critical component whose role runs through the entire production process, directly affecting the equipment's operational efficiency, processing accuracy, and product quality. Below is an analysis of the main functions and importance of roller conveyor motors in used pipe welding machines.

1. Transporting Pipe Materials
The primary function of the roller conveyor motor is to drive the rollers, transporting pipe materials from one process to the next. During pipe welding production, the pipe material needs to go through multiple stages, including uncoiling, forming, welding, cooling, sizing, and cutting. The roller conveyor motor ensures smooth and continuous movement of the pipe material by controlling the rotation of the rollers, preventing jams or deviations.

2. Ensuring Production Continuity
In used pipe welding machines, the stable operation of the roller conveyor motor is key to ensuring production continuity. If the motor fails, it may cause interruptions in material transportation, affecting the efficiency of the entire production line. Therefore, the reliability and durability of the roller conveyor motor are particularly important, especially in used equipment, where regular maintenance and care are essential.

3. Controlling Pipe Material Speed
The roller conveyor motor controls the speed of the rollers through a speed regulation device, thereby adjusting the transportation speed of the pipe material. During the welding process, the transportation speed of the pipe material must match the welding speed to ensure weld quality. The precise control capability of the roller conveyor motor directly affects welding results and production efficiency.

4. Improving Processing Accuracy
The smooth operation of the roller conveyor motor helps reduce vibrations and deviations during material transportation, thereby improving processing accuracy. In used pipe welding machines, the performance of the roller conveyor motor may decline due to equipment aging, so regular inspection and maintenance are necessary to ensure its operational precision.

5. Adapting to Multiple Specifications
Roller conveyor motors are typically equipped with speed regulation functions, allowing them to adapt to the production of pipes with different specifications. For example, when producing thin-walled and thick-walled pipes, the motor needs to adjust its speed to meet different processing requirements. This flexibility enables used pipe welding machines to fulfill diverse production needs.

6. Energy Saving and Efficiency
Modern roller conveyor motors are often designed for high efficiency and energy savings, reducing energy consumption and improving production efficiency. In used pipe welding machines, if the motor is aging or its performance declines, energy consumption may increase. Therefore, it is recommended to upgrade or replace the motor to enhance the overall energy efficiency of the equipment.

7. Reducing Equipment Wear
The smooth operation of the roller conveyor motor can reduce wear on other components of the equipment. For instance, if the motor operates unstably, it may cause premature wear on rollers, bearings, and other parts, increasing maintenance costs. Thus, in used pipe welding machines, the condition of the roller conveyor motor directly impacts the equipment's service life.

8. Automation Control
In modern pipe welding production lines, roller conveyor motors are often integrated with PLCs (Programmable Logic Controllers) and sensors to achieve automated control. In used pipe welding machines, if the roller conveyor motor supports automation functions, it can significantly improve production efficiency and product quality.

9. Safety
The stable operation of the roller conveyor motor is also closely related to production safety. If the motor fails, it may lead to material pile-ups, equipment jams, or even injuries. Therefore, in used pipe welding machines, the safety of the roller conveyor motor cannot be overlooked.

10. Maintenance and Care
In used pipe welding machines, the maintenance of the roller conveyor motor is particularly important. Since the equipment has been used for a certain period, the motor's performance may have declined. Regularly checking the motor's insulation, lubrication, and operating temperature can extend its service life and ensure stable equipment operation.

Conclusion
The roller conveyor motor plays a vital role in used pipe welding machines, with its functions covering material transportation, speed control, processing accuracy, energy efficiency, and more. For used equipment, the condition of the roller conveyor motor directly affects the overall performance and production efficiency of the equipment. Therefore,
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