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• Release time：2024-10-26 10:00
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【概要描述】The production process of an intelligent welding pipe machine involves several stages, each with distinct operations and the involvement of different components. Here’s an analysis of the typical stages and components in the production process: 1.Uncoiling: Component:Uncoiler Function:Unrolls the steel coil and feeds it into the production line. Operation:The steel strip is uncoiled from the large roll and prepared for further processing. 2.Leveling: Component:Leveler Function:Flattens the steel strip to remove any curvature or bends. Operation:The strip passes through a series of rollers that apply pressure to eliminate any deformations. 3.Shearing and End Welding: Component:Shear and End Welder Function: Cuts the leading edge of the strip to prepare it for welding to the trailing edge of the previous strip. Operation:The ends of strips are sheared precisely, and then welded together to ensure continuous processing. 4.Accumulating: Component:Accumulator Function:Stores a buffer of steel strip to ensure continuous operation during the end welding process. Operation:The strip is looped and accumulated to maintain continuous feeding even when end welding is taking place. 5.Forming: Component:Forming Mill Function:Shapes the flat strip into a round pipe. Operation:The strip passes through a series of forming rolls which gradually bend it into a tube shape. 6.Welding: Component:Welding Unit (High-Frequency Welder) Function:Welds the edges of the formed pipe to create a continuous, strong seam. Operation:High-frequency welding equipment joins the edges of the strip to form a solid weld seam. 7.Sizing: Component:Sizing Mill Function:Ensures the welded pipe is precisely sized and round. Operation:The pipe passes through sizing rolls which calibrate its dimensions to the desired specifications. 8.Cooling: Component:Cooling System Function:Cools the welded pipe to set the weld seam and relieve any thermal stresses. Operation:The pipe is cooled using water or air to bring it down to ambient temperature. 9.Cutting: Component:Flying Saw or Cutting Unit Function:Cuts the pipe to the required lengths. Operation:The cutting unit synchronizes with the pipe movement to make precise cuts at specified lengths. 10.Inspection and Testing: Component:NDT (Non-Destructive Testing) Unit Function:Inspects the quality of the weld and the pipe. Operation:Various techniques such as ultrasonic testing, eddy current testing, or visual inspection are used to ensure quality. 11.Finishing: Component:Deburring and Finishing Units Function:Removes any burrs or rough edges from the cut ends, and may also perform surface treatment. Operation:The pipes undergo finishing processes to ensure they meet quality standards and are ready for use. 12.Packaging: Component:Packaging Unit Function:Bundles and packages the pipes for shipment. Operation:Pipes are bundled, strapped, and packed for delivery to customers. Each of these components and stages is essential for producing high-quality welded pipes efficiently and effectively. The integration of intelligent controls and automation systems ensures precision, repeatability, and the overall optimization of the production process. For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier：www.usedpipemill.com JinYuJie-Used Pipe Mills Supplier（Please click the link→) :second-hand pipe mill