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• Release time：2024-10-20 10:00
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【概要描述】Analysis welded pipe production lines, also known as welded pipe mills or tube mills, are integral in the manufacturing of welded pipes or tubes. These machines transform raw materials such as steel strips into dimensional and specific pipes and tubes through various processes. Here is an analysis of the structure and key components of a welded pipe production line: Key Components of a Welded Pipe Production Line: 1.Uncoiler: Function: Unwinds steel coils and feeds the strip into the production line. Structure: Typically consists of a coil holder and a braking system to control tension. 2.Shear and End Welder: Function: Allows for the joining of different coils by cutting and welding the ends together. Structure: Includes cutting blades and welding devices. 3.Accumulator: Function: Stores strip material to allow for continuous operation while new coils are being welded into the line. Structure: Consists of a looping tower or pit where the material is contained and managed. 4.Forming Section: Function: Gradually shapes the flat strip into a tube form. Structure: Includes a series of rolls arranged in a sequence to gradually bend the strip into a circular or rectangular shape. 5.High-Frequency Welder: Function: Uses high-frequency electrical current to heat and join the edges of the formed tube, creating a welded seam. Structure: Comprises an induction coil or contact heads and high-frequency generator. 6.Sizing Section: Function: Ensures the welded tube meets precise dimensional specifications. Structure: Features several stands of rollers that adjust the tube to its final size. 7.Cooling Section: Function: Cools the welded pipe after welding and sizing. Structure: May use water spray or air cooling systems. 8.Straightening: Function: Ensures the pipe is straightened to meet quality standards. Structure: Generally consists of roll assemblies that apply pressure to straighten any bends. 9.Cut-Off: Function: Cuts the continuous length of pipe into set lengths. Structure: Can be a flying saw or rotary cutter that performs the cut as the pipe is moving. 10.End Facing and Beveling: Function: Prepares the pipe ends for further processing or joining. Structure: Comprises tools that trim and bevel the pipe ends to specified angles. Advantages of Welded Pipe Production Lines: 1. High Efficiency: Continuous production capability leads to high throughput and operational efficiency. 2. Cost-Effectiveness: Automated processes reduce labor costs and enhance precision, minimizing waste. 3. Versatility: Capable of producing a wide variety of pipe sizes and shapes by simply changing molds and settings. 4. Quality Control: Use of advanced technology in welding and inspection ensures high-quality output. Applications: Construction: Pipes used in building infrastructure. Automotive: Tubes for exhaust systems and structural components. Oil & Gas: Pipes for transporting oil, gas, and other fluids. Furniture Manufacturing: Tubular components for furniture frames and fittings. Agricultural Equipment: Structural and functional components for machinery. Welded pipe production lines are crucial in modern industrial manufacturing due to their efficiency, versatility, and capability to produce high-quality welded pipes and tubes suitable for a broad range of applications. For more information, please pay attention to the website of Jinyujie Mechanical and Electrical Used Pipe Mill Supplier：www.usedpipemill.com JinYuJie-Used Pipe Mills Supplier（Please click the link→) :second-hand pipe mill